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Precision Injection Molding
Precision Injection Molding
---The concept of precision injection molding and specific requirements on plastic injection molding machine
With the development of information technology and automatic control technology, the market for precision injection molding machines have a higher requirements, and the demand amount is also increasing rapidly.General precision injection molding machine has two indicators: first is the repetitive error of product dimension, and the other is the product’s repetitive weight error. The former is difficult to compare because of different size and thickness. The latter represents the plastic injection molding machine’s level of aggregation. An ordinary injection molding machine’s repetitive weight error is about 1%, a better machine can reach 0.8%, precision injection molding machine is less than 0.5%, and it is called ultra-precision machine when the error is less than 0.3%.
The specific requirements on precision molding machine:
Injection pressure ≧ 25 MPa;
Injection speed ≧ 300 mm/s;
Product size precision 0.001mm;
Product quality standard deviation coefficient velocity of variation ≦ 0.1%;
Opening and closing mould position accuracy:
opening ≦ 0.03 mm, closing ≦ 0.01
Injection position accuracy holding pressure end point ≦ 0.03 mm;
Equilibrium degree of force in tie bar ≦ 1%;
Pre-plastic position accuracy ≦ 0.03mm;
Stationary mould and movable mould’s degree of balance
≦ 0.03 mm when clamping force is zero;
≦ 0.005 mm when clamping force is max;
Temperature control accuracy of barrel and screw ≦ ± 0.5 ℃;
The focus of precision injection molding technology:
Clamping force
In precision injection molding process, machine generally requires a high injection pressure >250 MPa , or it would be difficult to molding.
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