刀片的材料30656.ppt

山特维克可乐满大中华区效率中心 金属切削基础及刀具应用 ---刀片材质 Progress through RD 涂层硬质合金新一代刀片 车削 铣削 低应力涂层特性 – 重大突破 减少了残余的应力 改善了涂层后的表明光滑度 改善了抗破损能力 改善了抗小崩碎能力 改善了抗后刀面磨损能力 改善了整个刃口的能力 硬质合金钢车削牌号GC4225结构 山特维克可乐满钢车削牌号 ISO P 范围 GC4225 —— 新的首选车削牌号 与GC4025的特性比较 GC4225性能改进的效果 提高涂层的结合强度 更耐涂层剥落 更好的工件表面粗糙度 提高刃边强度 更高进给 更强的间断切削能力 更厚的涂层 更耐月牙洼磨损 更高切削速度  提高抗塑性变形能力 更高切削速度 更长的接触时间 更高进给 表面涂层的新处理减少了材料粘结的危险 新的薄MT-CVD涂层防止了关键的裂纹增长，获得了最大的刃口韧性 新的小晶粒富钴基体，使这种牌号有最佳的抗裂纹韧性 易于检测磨损 低应力涂层的效应 - GC4240在钢件铣削的实例 低应力涂层对刀片磨损的影响 硬质合金 涂层硬质合金 ISOP:4005,4015,4025,4035 钢件的加工 ISOM:2015,2025,2035,1025 不锈钢的加工 ISOK:3205,3210,3215 铸铁的加工 ISO S:S05F,1005 非涂层硬质合金 H13A,H10,H10F,H10A 钛合金、高温合金、铝合金的加工 金属陶瓷 5005,5015,1525 钢、不锈钢、铸铁的精加工 陶瓷 Al2O3 6050, 650, 620 铸铁、淬硬件的精加工 Si3N4 6090 铸铁、冷硬铸铁的粗加工 晶须增强型 670 高温合金、淬硬件粗加工 SIALON 6080 高温合金 CBN 7015,7020,7050,CB20,CB50 淬硬钢件、铸铁的精加工 金刚石 CD10 铝合金 车削刀片总结 GC=Coated carbide/cermet CD=polycerstalline diamond CC=ceramics CT=cermet CB=boron nitride -uncoated cemented carbide Cemented carbide is a powdered metallurgical product There are two main elements of a cemented carbide insert: Wc=tungsten carbide Co=cobalt The other minor elements are titanium, tantalum and niobium carbides. By using different types of tungsten powder and different percentages of the elements is what makes up the different grades. The powder is mixed and spun dried, sifted and poured into 5 gallon containers. The pressing operation consists of several pieces of tooling: Top and bottom press (repaired every 2 setups) Hole pin Cavity (repaired every 100,000 pcs) Powder is poured into the cavity, top and bottom press come together (20-30 tons), insert is picked and placed via robot onto graphite tray. Robot is used because of oils in hands, productivity, and insert is still very brittle (similar to chalk) at this stage. If insert is dropped, could break into several pieces. Random SPC is performed checking for weight. The insert is 50% porous at this stage. Sintering phase consists of