MJN HACCP Pouch Line Risk Assessment Decision Tree.docVIP

Process Risk Assessment-Pouch Line Flowchart A Process Step # Hazard Control Procedure Q1 Y/N Q2 Y/N Q3 Y/N Q4 Y/N CCP # Rationale for hazard elimination Goods arrive Check PO A1 A2 M NA C NA P NA Sanitation inspection A3 M pathogen Contamination due to breakage, water logging Visual inspecting per bags by warehouse staff (P14.01RMs receipt storage and release) Y N N 1 Reject breakage RM once breakage 2 Sequent step-lab test before use can eliminate the hazard to an acceptable level C Chemical Contamination due to vehicle transported chemical or treated by chemical 1 Visual inspecting, flapping and smelling per bags by warehouse staff 2 check vehicle sanitation and odor condition 3 sign transport quality agreement with RM suppliers, which request RM vehicle sanitation complying with food safety requirement (P14.01RMs receipt, storage and release) Y Y N Y N Control procedure can make sure the eliminate the hazards. P Foreign matters contamination due to breakage　 Visual inspecting, flapping per bags by warehouse staff (P14.01RMs receipt, storage and release) Y N N 1 Reject breakage RM once breakage Re-pile up Establish Lot Affix the small label Affix pallet ID label Put up rack Receive report Entry in BPCs A4 A5 A6 A7 A8 A9 A10 M NA C NA P NA QS(MI) sample A11 M pathogen contamination due to incorrect or insanitation sampling Strict with asepsis technique Sampling in laminar flow (P9.14 RM sampling and release procedure) Y Y N Y N 1 Sampling area as a high hygiene on environment hygiene monitor procedure, lab swabbing test every week 2 Lab double check MI sample C NA P Metal fragments due to breakage of sampling knife 1 use uneasy break off knife 2 check knife integrity before sampling (P9.14 RM sampling and release procedure) Y Y Y N 1 knife breaking off have not been occurred in company history 2 Sequent step such as magnetic and vibrate sieve c