6_2_Process design.pptVIP

Process design The process designer determines how the product and all the components will be made The sequence of operations to manufacture every part The needed machinery, equipment, tools, fixtures, and so on The sequence of operations in assembly and packout The time standard for each element of work The determination of the conveyor speeds for cells, assembly and packout lines… The balance of the work loads of assembly and packout lines Route sheets A route sheet is required for each individual fabricated part of our product. The route sheet ends with the last operation prior to being assembled with other parts. The sequence of operations as shown on the route sheet affects the proper layout of the equipment on the production floor. Two ways to change the sequence in order to make the flow through the plant smoother: Change the route sheet if possible so that the sequence of operation agrees with the other parts or the plant layout Change the physical layout of the machines so that the machines are in the correct sequence Work cell load chart Plant rate and conveyor speed Example: Charcoal grills are in cartons 30×30×24 inches high. A total of 2,400 grills are required every day. 480 minutes per 8 hour shift less 50 minutes scheduled down time 430 available minutes 80% anticipated performance 344 effective minutes of work per day ÷ 2,400 grills per day = .143 minutes per grill=7 grills per minute 7 grills per minute ×2.5 feet per grill (30 inches) = 17.5 feet per minute. Assembly line balancing SA3 could be taken off the assembly line and handled separately from the main line to save money. Given the standard time of .250 minutes for SA3, one SA3 could be assembled in .00417 hours . in an assembly line mode, operations are slowed to the rate of the slowest activity; hence, the rate of production for SA3s is dropped to only 180 pieces per hour, or .00557 hours per unit. * * 细实线：手动作业时间；虚线：机