炼钢与智能化试编.ppt

Primary Positioning Performance HP Price So now let’s get into the PowerFlex 750-Series, the PF 755 was released last January and we hope that you have all had a chance to get more familiar with this product. In a way this will be a review for you as you will notice these two drives are quite similar but we will be getting into more detail about where they differ. The 750-Series is the next generation of PowerFlex drives to be developed as a cost-effective solution for our customers by the “build to suit” physical characteristics, easily integrate into an architecture, and with the motor control selections and additional options, provide customers with flexibility to meet their application needs. The PowerFlex 755 is currently available at 400/480V and from 10… to 350 horse power in frame sizes 2-7 The second drive to be released in this series, the PowerFlex 753 and will be available at 400/480V and from 1 to 350 Horse power, bringing this series down to one horse power, in frame sizes 2-7 This series offers a number of options for communications, Safety, feedback, I/O and auxiliary power so that you can help your customers select which drive will fit their needs best. 电磁力随着电流的增加而增加,且与径向距离成正比,变化较快,电磁力由铸坯边缘向中心逐渐减小,电磁力最大值由400 A时的6.5kN/m3增加到500 A时的14.5 kN/m3电磁力增加了2.23倍,这验证了电磁力与电流的平方成正比。 为了电磁搅拌运行性能和持续性,在技术团队深入的研究、分析,制定出通过增加IGBT板的功率来提高搅拌电流。为满足现场板坯270mm厚度,电磁力根据公式计算约为14.32 kN/m3。电流需要提高90A左右,考虑设计余量,选用型号为DIM1600FSS17替代原有设计DIM1200FSS17的IGBT设备,提高功率约为35kw,提高电流幅值约为100A。更换大功率IGBT后运长时间运行没有出现电气元件高温现象,提高了电磁搅拌系统运行的稳定性。 电磁搅拌辊成套装置由电源分配柜及冷却水控制柜1面、变频电源柜2面、板坯电磁搅拌辊4根、冷却水装置1套及监控操作工控机1台构成。其控制系统由PLC200、PLC300两套PLC运算控制,变频柜控制电压、电流、频率的变化及调节,变频柜配备检测板及功率板。在主控室一台基于WinCC6.0的HMI上位操控系统,其通讯是由PROFIBUS DP连接控制。 要满足生产要求,提高铸坯内部质量,根据计算所得,逆变板IGBT需要改为DIM1600FSS17,相应也应对变频器柜做改造,将变频器柜内进线断路器,接触器,快速熔断器进行扩容 改造后为满足210mm断面和270mm断面两种断面,对控制程序做相应的修改,将210mm断面逆变器工作频率中间差值由2554改为2354,同时新增加270mm断面控制频率程序。 4. 辊技术 4.1辊列优化技术 铸机设计的核心,尤其是板坯铸机和特大圆、方、矩铸机,对保证铸坯和设备安全稳定至关重要。 前几年重视不够,甚至拉出了波浪纹 最近几年国内几家设计院都在研发,现场提出的多足辊、多弯点,动态压

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