圆柱蜗杆塑料模具设计..docVIP

圆柱蜗杆塑料模具设计 摘 要 本文为塑料注射成型模具，设计制件为蜗杆，材料为ABS。 ABS属于通用性热塑性塑料，其流动性好，成型收缩率较小（通常为0.4~0.7），比热容较低，在料筒中塑化效率高，在模具中凝固较快，成型周期短，但吸水性较大，成型前必须干燥。且制件壁厚基本均匀，所有壁厚均大于塑件的最小壁厚3mm，注射成型时应不会发生填充不足现象。 由于按键外观质量要求高，尺寸精度要求一般，且装配精度要求高，在我本次的设计中模具采用多型腔单分型面。根据本塑件按键的结构，模具将会采用一模四腔。选用XZ-60/40螺杆式立式注射机。浇注系统设计采用U形浇口注塑，保证了凝料对制件的影响尽量小。设计中采用推件板推出制件，并有效地解决了凝料的自动推出，在分流道推板与定模座板之间分型，浇注系统凝料分别从浇口套及侧边的扇形浇口位置由拉料杆上脱出。 考虑到塑件顶部有凸台，故在成型零部件的设计上采用了整体式型腔的结构；在塑件上表面中心选择U形浇口的形式，以使注塑充分。用四根导柱对运动部分分别导向。推出机构用推件板来推出塑件，推件板由导柱导向和复位。 通过这次对按键注塑件的结构特点及工艺分析，结合注塑模具的特点，合理地选择了模具的基本结构。充分考虑了塑料件注塑的特点，从模具结构、注射系统、浇口布置、冷却及脱模等几方面进行了阐述，较为全面地介绍了注射模具的设计方案。 关键词：注塑模，分流道，型腔，U型浇口，注射机 Cylindrical worm plastic mold design ABSTRACT This article for plastic injection molding, stamping, materials for the worm designed for ABS. ABS belong to general thermoplastic, its good fluidity, molding shrinkage rate for smaller (usually 0.4 ~ 0.7), specific heat let lower nitrogen-treated barrel, in plasticizing efficiency in high, in the mold of solidifi-cation faster, molding cycle is short, but larger, molding water before must be dry. And even wall thickness basic parts, all wall thickness were greater than the smallest plastic parts, injection molding 3mm thick wall when insufficient filling should not happen. Due to the high quality demand buttons appearance, size accuracy requirement, and general assembly accuracy requirement is high, the design of the I this mould adopts the multi-cavity single parting surface. According to the plastics buttons structure, mould will use exactly four cavity. Choose XZ - 60/40 screw vertical injection machine. The design of gating system.it adopts u-shaped runner injection, to ensure the coagulation of the influence of material as far as possible small parts. Design by pushing a board launched in parts, and effectively solved the coagulation of automatic launch, feeding on tap way push board with the mould seat board between points type, gating system coagulates materials separately from the gate sets and side fan