ppt课件-creativitysession-summitcountysafetycouncil.pptVIP

Mill and Calender Safety  Presenters Name Agenda General Overview of Mill Mill Operation Video Stopping Distances Other Safety Requirements Calender Safety Mill Rescue Video Overview of Rescue Procedures Accident Scenario Mill Emergency Kit Summary and Questions General Overview of Mill Personnel Safety Paramount issue in mill/calender operation Must be operated with care and respect for the hazards that a mill poses No substitute for proper training in safety operation Continuous training required for safety awareness Ventilation Certain polymer stocks in use today produce noxious or irritating smoke and fumes when milled or calendared. Consider this factor and provide adequate exhaust ventilation Such equipment usually takes the form of a ventilation hood or enclosure located over the machinery Maintenance Good preventative maintenance is integral to safety Braking equipment, safety switches and actuating devices should be tested at a regular scheduled time every week Requiring periodic attention are: stock guides, roll adjustment screws (lubrication), lights, and ventilation Stopping Distance This requirement keeps the operators hands out of a defined danger zone above the feed nip (where the two rolls come together) The width of the danger zone above the nip point is defined in terms of the roll speed- the faster the roll speed, the wider the danger zone Workers fail to realize that more people are injured on the small lab-scale mills than the larger process mills because the work area is closer to the nip point Mills and calenders must meet certain minimum stopping distances, measured in travel of surface of the roll after the safety stop has been actuated Stopping Limits Stopping limits for mills are 1 ?% of the roll speed Stopping limits for calenders are 1?% of the roll speed EXAMPLE: If the roll speed is 100 foot per minute then the maximum stopping distance allowed is 18 inches Mill Check Procedure Front and back mill must be empty