轻型客车变速器设计.doc

中文摘要 商用车作为汽车家族的主要成员， 近年来，以其前所未有的发展势头，成为客运、货运用车的主力军。轻型客车作 为一种常用商用车型，为我们的日常生活带来了许多方便。 变速器是汽车传动系统中一个比较关键的部件，它设计的好坏直接影响到汽 车的实际使用性能。 大部分——设计部分和工艺部分。 设计部分叙述了轻型汽车手动机械变速器的功用、要求，比对了变速器各种 结构方案，说明了变速器主要参数的确定方法、齿轮的几何计算和校核过程、轴 的尺寸确定和校核过程、轴承等标准零件的选用方法和同步器的选用方法。同时 分析设计了与之相适应的操纵机构，最后给变速器壳体的设计方案图纸。计算过 程采用MATLAB编程来进行，主要包括齿轮强度校核程序，轴的强度校核程序和轴 的刚度校核程序。主要电算程序和计算结果将另附一册进行详细说明。 机械加工工艺是实现产品设计，组织生产，加工操作，保证产品质量的重要 依据技术保证。本文的工艺部分主要对典型零件的工艺过程进行了分析，包括轴 类零件、齿轮类零件、壳体类零件、叉类零件及其他类零件，并选取有代表性的 零件，确定了各类零件的材料，制定了工艺过程卡片。另外，对装配过程也给出 了详细的说明。 关键词 手动变速器 齿轮 轴 同步器 壳体 工艺 MATLAB  Title The transmission design for the light-duty coach Abstract As a main kind of modern automotive vehicle, the commercial vehicle is playing an important role in transportation which can not be placed by others nowadays. In resent years, the commercial vehicle is widely used for freight and passenger transportation. As a common type of commercial car, the light-duty coach makes our living more convenient. The transmission is a key component in the driveline of an automotive vehicle. This paper, which mainly consists of two parts—the part design and the machining, introduces how the manual transmission for light-duty coach is designed and produced. The first part introduces the function of the transmission and the demand. By comparing some kinds of alinements, the paper made an optimization. The paper also introduces how to choose the main parameters of transmission, the gears, the shafts, the synchronizers etc. The paper gives some MATLAB programs to check the gears and shafts in order to ensure that transmission is safe enough when it is working. The main program of the calculation and the result will be explained in details in another appendix. What is more, a brief introduction to the design of shift mechanics and the drawings is given. The second part introduces the processing of machining. Machining is an important guarantee and proof for succeed of produc