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Analytical modeling of spur gear corner contact effects.pdf

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Analytical modeling of spur gear corner contact effects.pdf

Mechanism and Machine Theory 96 (2016) 146–164 Contents lists available at ScienceDirect Mechanism and Machine Theory journal homepage: /locate/mechmt Analytical modeling of spur gear corner contact effects Wennian Yu ?, Chris K. Mechefske Department of Mechanical and Materials Engineering, Queens University, Kingston, ON K7M 3N6, Canada article info Article history: Received 3 May 2015 Received in revised form 29 August 2015 Accepted 1 October 2015 Available online 11 November 2015 Keywords: Corner contact Loaded static transmission error Mesh stiffness model Linear tip relief abstract Corner contact, which happens due to the tooth ?exibility when subjected to a heavy load, is normally neglected in the dynamic analysis of gear transmission systems with pro?le modi?cations when using analytical methods. To ?ll this gap, an analytical method to study corner contact effects on the mesh stiffness, static transmission error and the dynamic response of a spur gear pair with tip relief is introduced. In order to stress the signi?cance of corner contact effects on gear dynamic analysis two types of gear mesh stiffness model are differentiated, and three types of commonly used single degree of freedom (SDOF) models are generalized. Comparisons with experimentally measured results presented in the literature shows that corner contact effects should not be neglected in the gear dynamic analysis when no or an insuf?cient amount of pro?le modi?cation is applied. Detailed comparisons of the steady state responses predicted by the proposed models are made by introducing different amounts of linear tip relief into the analysis, and the advantages and disadvantages of each model are stated. ? 2015 Elsevier Ltd. All rights reserved. 1. Introduction Due to the tight restrictions on noise and vibration amplitudes generated by gear transmission systems during operation and the increasingly intense competition in the market for industrial machinery, there have been numerous studies cond