空冷凝汽器灰垢费用评估与最佳清洗周期优化.pdfVIP

2016 年 9 月 CIESC Journal September 2016 第 67 卷 第 9 期 化 工 学 报 Vol.67 No.9 DOI：10.11949/j.issn.0438-1157 空冷凝汽器灰垢费用评估与最佳清洗周期优化 赵波，杨善让，刘志超，曹生现 （东北电力大学自动化工程学院，吉林省 吉林市 132012） 摘要：空气悬浮颗粒物易积聚在空冷凝汽器（空冷器）翅片通道内形成灰垢，其低导热性严重降低了空冷器换热 性能，影响空冷机组安全性和热经济性。以灰垢造成年累计损失费用最小为目标，基于产品损失和清洗维护费， 提出一种空冷器灰垢最佳清洗周期优化算法，联合冗余面积费，构建灰垢费用评估计算模型，以某 600 MW 直冷 机组参数为例，通过现场在线监测的实验数据建立灰垢热阻的降率预测模型。实例分析表明：600 MW 直冷机组 最佳清洗周期为 28.3 d，年均清洗 8 次，单位容量机组年累计灰垢费用为 4528.3 元·MW−1·a−1，2014 年底全国 直冷机组 1.43 亿千瓦计，年累计灰垢费用为 6.48 亿元·a−1，与当前现场年均清洗 2 次工况比较，最佳清洗周期 优化后可节约 2868.1 元·MW−1·a−1，全国年累计节约灰垢费用 4.1 亿元·a−1。 关键词：空冷凝汽器；结垢；预测；清洗周期；优化；费用评估 中图分类号：TK 124 文献标志码：A 文章编号：0438—1157（2016）09—3927—09 Cost estimation and optimal cleaning cycle optimization of ash fouling for air cooling condenser ZHAO Bo, YANG Shanrang, LIU Zhichao, CAO Shengxian (School of Automation Engineering, Northeast Dianli University, Jilin 132012, Jilin, China) Abstract: The suspended particulate matter of cooling air easily agglomerated the ash fouling in the finned channel of air cooling condenser (ACC). Its low thermal conductivity severely reduced the transfer performance of ACC, endangered the security and affected the thermal efficiency for direct air cooling (DAC) plant. Aiming at minimizing the year accumulation cost caused by ash fouling, a new optimization algorithm of optimal cleaning cycle of ACC was presented in this paper based on product loss and cleaning maintenance costs. Then, by jointing the cost of redundant area of ACC, an evaluation and calculation model of ash fouling cost was established. Based on the ACC parameters of 600 MW DAC power plant, the drop rate prediction model of ash fouling resistance was established by the experiment data of site online monitoring. The example analysis results showed that the best cleaning cycle was 28.3 d and the an