加热工艺模型优化技术.pdfVIP

加热工艺模型优化技术 邓龙，吕立华，沈际海 （宝山钢铁股份有限公司 研究院，上海 201900） 摘要：加热炉在热轧生产中的地位越来越重要，不仅是加热炉耗能大，而且加热过程控制的好坏， 直接影响到产品质量、尺寸精度和轧制稳定性。加热工艺需要确定合理的在炉时间、在炉温度以及 炉内气氛，隐含了对加热质量和加热能耗的要求。正确的加热工艺是产品质量、轧制生产顺行的保 证；反之，加热工艺不合理，则容易导致产品过烧、脱碳、裂纹等质量问题，直接影响轧制生产。 随着模型技术的深入发展以及节能减排的迫切要求，加热过程着眼于更好的加热质量、更少的能源 消耗。可见，深入研究加热工艺的优化技术十分必要。本文综合考虑了金属材料、加热炉设备、数 学模型等诸多因素，主要针对温度、扩散、能耗等加热过程关键技术，开发了加热工艺优化模型及 优化工具，在宝钢热连轧、高线、锻造等多条产线得到应用，通过优化原有加热工艺、辅助新产品 加热工艺制定，对提高产品质量及节能减排起到积极作用。可以预见，在钢铁企业能源环境压力日 益加大的今天，该技术可以发挥更大作用。 关键词：加热工艺；温度模型；扩散模型；能耗模型 Modeloptimizationtechnologiesofheatingprocess Denglong，Lvlihua，Shenjihai (ResearchInstitute, BaoshanIronSteel Co.,Ltd. Shanghai 201900,China) Abstract: Abstract: AAbbssttrraacctt:: Reheating furnace is becoming more and more important in hot rolling process, not only the large energy consumption of furnace, but also heating process control is directly affect the quality of the products and stability of rolling. Heating process needs to determine the time and temperature and atmosphere in furnace, it reflects heating quality and energy consumption requirements. A proper heating process ensures the quality of the products and stability of rolling; on the contrary, the heating process is not reasonable, it may lead to decarburization, cracks and other quality problems, directly affect the rolling production. Therefor, an intensive study of optimization technology of heating process is very necessary. This paper considers metal material, heating furnace equipment and many other factors, and mainly focus on temperature, diffusion, energy consumption of heating process, developed optimization model and tools for heating process. The model and tools have been applied on several furnaces inside Baosteel, according to the result, they play very important role in equipment modification, process optimization, energy saving a