WD615气缸体浇冒系统的优化设计.pdfVIP

学兔兔 Oct．2013 铸 造 VOI．62 NO．1O FOUNDRY ·1011· WD61 5气缸体浇冒系统的优化设计 彭显平，陈 庚，方 琴，蔺虹宾 (四川工程职业技术学院材料工程系，四川德阳618000) 摘要：简述了、Ⅳ1)6l5气缸体原铸造工艺浇冒系统存在的不足，及在冲天炉熔炼铁液的生产条件下易产生的铸造缺 陷。详细介绍了应用有效浇注时间等新技术理念来指导浇冒系统的设计，对该气缸体的浇注系统、冒口系统进行了 大幅度的改进和优化，较好地解决了该气缸体原铸造工艺易出现的气孔、冷隔、浇不足等铸造缺陷。 关键词：气缸体；浇注系统；冒口系统；有效浇注时间；优化 中图分类号：TG24 文献标识码：B 文章编号：1001—4977(2013)10—101 1—04 Optimization of Gating—Riser System for WD61 5 Cylinder Block PENG Xian—ping，CHEN Geng，FANG Qin，LIN Hong—bin (Department ofMaterials Engineering，Sichuan Engineering Technical College，Deyang 61 8000，Sichuan，China) Abstract：This paper briefly introduces the disadvantages of traditional casting process for gating and riser system used to produce WD6 1 5 cylinder block．This paper also mentions the casting defects which easily appear in the cupola melting iron production conditions．The design of gating—riser system which based on new technology concept such as effective pouring time is introduced in detail．The gating system and riser system on the cylinder block is improved and optimized greatly by using the design．The optimization design solves the casting defects in producing cylinder block,which appear in old casting process，such as blowhole，cold lap， misrun,and SO on． Key words：cylinder block；gating system；riser system；effective pouring time；optimize WD615气缸体是一个较为典型的重型车用干式缸 缺陷，而未曾收到一件完全符合技术要求的合格铸件。 套气缸体复杂薄壁铸铁件，其铸件轮廓尺寸为978 图1所示原铸造工艺 (浇冒系统)方案是国内该气缸体 mmx377 mmx367 mm、铸件重量为260 kg、材质为 主机厂在工频炉熔炼条件下采用的浇冒系统方案，也 HT250，铸件平均壁厚7 mnl。该气缸体在国内外都有 是大量气缸体类铸铁件砂型铸造生产的一种传统的铸 较多的铸造生产厂家，尤其是国内，广泛地、大量地 造工艺 (浇冒系统)方案；而A厂则是冲天炉