大型铸钢支承辊电加热冒口工艺的计算机模拟.pdfVIP

维普资讯 学兔兔 Aug．2008 VoI．57 NO．8 ·793· 大型铸钢支承辊电加热冒口工艺的计算机模拟 陈露贵，康秀红，夏立军，李殿中 (中国科学院金属研究所，辽宁沈阳110016) 捅要：以大型铸钢支承辊为例，利用数值模拟方法对电渣热冒口工艺参数进行了全面研究，建立了凝固热传导、相变 以及移动热源的数学模型，利用商品化软件包ProCAST求解，确定了电渣热冒口工艺参数对支承辊缩孔、疏松的影响， 并制定了最佳工艺参数。模拟结果与大型铸钢支承辊的实际解剖结果相吻合。利用电渣热冒口模拟结果指导大型铸钢 支承辊生产获得成功。结果表明，建立的数学模型可以用来指导大型铸件电渣热冒口的实际生产。 关键词：大型铸件；电渣热冒口；数学模型；计算机模拟 中图分类号：TG146．2 文献标识码：A 文章编号：1001—4977(2008)08—0793—05 Numerical Simulation of Eletroslag Hot·Topping for Manufacture of Large·Scale Steel Backup Roll CHEN Lu—gui，KANG Xiu—hong，XlA Li-jun，LI Dian—zhong (Institute of Metal Research，Chinese Academy of Sciences，Shenyang1OO16，Liaoning，China) Abstract：The process parameters of electroslag hot-topping(ESHT)for the manufacture of Iarge cast steeI backup rolls are studied by means of numericaI simulation．The mathematicaI models including the heat transfer．phase transformation and moving heat flux are established and solved by using of the software ProCAST．The influence of process parameters on the porosity iS estimated and the Optimal parameters are obtained．The simulation results are in good agreement with that of the practicaI products．And the large—scale cast steeI backup rolls have successfully been produced in a heavy machinery company by using of this ESHT simulation result．which approves that this modeI can be used to guide the manufacture of heavy casings with ESHT． Key WOrds：heavy casting；electroslag hot-topping；mathematicaI model；simulation 从20世纪40年代起国外工业先进国家开始研究电 之类的保温材料进行保温，有时先加入一些发热剂， 渣热冒口 (ESHT)技术，并于50年代中期广泛应用于 而不采用电渣热冒口。这是因