裂解汽油加氢装置的节能改造方案-学兔兔 www.xuetutu.com.pdfVIP

学兔兔 石 油 化 工 2013年第42卷第7期 PETR0CHEMICAL TECHNOL0GY ·795· 裂解汽油加氢装置的节能改造方案 张 炜 (中国石油化工股份有限公司 化工事业部，北京 100728) [摘要]采用Aspen Plus流程模拟软件对一种典型裂解汽油加氢装置工艺流程进行了模拟计算，并对换热网络进行了夹点分 析，结合实际生产运行情况，对装置进行了用能分析。模拟结果表明，裂解汽油加氢装置存在换热网络跨夹点传热量大、二 段加氢反应器进料加热炉热效率低、二段加氢反应器出料水冷却器有效能损失大、脱c 塔进料温度低造成塔的加热蒸汽消耗 量大等问题。提出了包括二段加氢反应器进出料换热采用高效换热器、二段加氢反应器出料循环氢气采用热分离流程和优化 换热网络等内容的改造方案；分析了改造方案的可行性，估算了改造的投资和收益情况，通过改造可显著降低裂解汽油加氢 装置的能耗。 [关键词]裂解汽油加氢；节能；换热网络优化；Aspen Plus软件 [文章编号]1000—8144(2013)07—0795—07 [中图分类号]TQ 018 [文献标志码]A Energy—SaVing Revamping Scheme for Pyrolysis Gasoline Hydr0genati0n Units Zhang Wei (ChemicalDepartment，ChinaPetroleumChemicalCorporation，Beijing 100728，China) [Abstract j Based on a typical pyrolysis gasoline hydrogenation unit，process simulation and pinch analysis were applied to study the potential of its energy efficiency improvement．Combined with the actual operation data，some problems in the unit were found，including a lot of heat transferred across the pinch，low heat efficiency of the feed furnace of the second reactor，high exergy loss of the second reactor outlet water cooler and low temperature of the depentanizer feed．A series of measures should be taken to solve the problems，including using efficient heat exchanger to decrease the temperature difference of the heat transfer，adding a thermal separation unit to separate the circulating hydrogen and reduce the cooling water requirement，and redesigning the heat exchanger network．Computer simulation，feasibility study，and estimate of investment and income show that the