轴承常见失效形式.pptVIP

Trouble Shooting轴承故障检修 Load/Contact Patterns负荷/接触痕迹 Typical Running Traces of Deep Groove Ball Bearings深沟球轴承的典型运行痕迹 Typical Running Traces of Roller Bearings滚子轴承的典型运行痕迹 Damage Types Causes轴承损伤类型及其原因 Damage Types Causes轴承损伤类型及其原因 Flaking 剥落 Flaking 剥落 Peeling 剥皮 Scoring 擦伤 Scoring 擦伤 Smearing 污损 Smearing 污损 Fracture 破裂 Cracks 龟裂 Cracks 龟裂 Cage Damage 保持架损坏 Cage Damage 保持架损坏 Denting 压痕 Denting 压痕 Pitting 蚀损斑 Wear 磨损 Wear 磨损 Fretting 微振磨损 Fretting 微振磨损 False Brinelling 摩擦腐蚀压痕 False Brinelling 摩擦腐蚀压痕 Creep 蠕动磨损 Creep 蠕动磨损 Seizure 咬卡 Seizure 咬卡 Electrical Corrosion 电腐蚀 Electrical Corrosion 电腐蚀 Rust And Corrosion 锈蚀 Rust And Corrosion 锈蚀 Mounting Flaws 安装伤痕 Mounting Flaws 安装伤痕 Discoloration 褪色污点 Discoloration 褪色污点 Design electric circuits which prevent current flow through the bearings Insulate the bearing Electric current passing through a bearing When electric current passes through a bearing, arcing and burning occur through the thin oil film at points of contact between the raceway and rolling elements. The points of contact are melted locally to form fluting or groove-like corrugations which can be seen by the naked eye.Magnification of these grooves reveals crater-like depressions which indicate melting by arcing. Countermeasures Possible Causes Damage Condition Part : Balls of a deep groove ball bearingSymptom : Dark color covering the entire ball surfaces ????????????Photo 15-4 Part : Inner ring of a cylindrical roller bearingSymptom : Belt pattern of electrical corrosion accompanied by pits on the raceway surface ????????????Photo 15-3 Part : Tapered rollers in Photo 15-1Symptom : Striped pattern of corrosion occurs on the rolling surface ????????????Photo 15-2 Part : Inner ring of a tapered roller bearingSymptom : Striped pattern of corrosion occurs on the raceway surface ????????????Photo 15-1 Click on a picture to enlarge it Improve the sealing mechanism Study the lubrication m