大型齿轮加工精度受齿坯自重变形影响的研究.pdfVIP

制造技术j工艺装备 现代制造工程(Modem Manufacturing Engineering ) 2016 年第5 期 大型齿轮加工精度受齿坯自重变形影晌的研究 肖华1 ，曹安全1 ，陶毅z ，刘青岳1 ，徐科扬t (1武汉大学动力与机械学院，武汉的∞72;2 江铃汽车股份有限公司，南昌 33仪肌) 摘要:大型重载开式圆柱齿轮〈简称大齿轮)广泛应用于矿山机械、冶金机械各种大型机床中，尺寸大且加工精度要求 高，加工过程中齿坯的自重变形会对齿轮精度产生一定的影响，但目前相关研究较少。先从理论上分析窗坯自重导致 的径向变形和周向变形对齿轮精度的直接影响;然后，从滚齿切削力入手，分析自重变形对齿轮加工精度的间接影响; 最后，结合有限元仿真，对比分析在相同工艺方案下7 个不同规格大齿轮的加工误差，验证了理论分析的合理性。 关键词:大齿轮;自重变形;加工精度 中图分类号:TG506 文戴标志码:A 文章编号:1671--3133(2016 )05--∞75--05 DOI: 1O.167311j.cnki.1671-3133.2016.05.016 Study of int1ueoce 00 large g侃rs machiniog acc町acy caused by gravitatiooal deformatioo 1 2 1 1 XiωHua ,Cao Anquan 1 ,Tao Yi ,Liu Qingyue ,XU Keyang (1 School of Power and Mechanical Engineering ,Wuhan University ,Wuhan 43∞72 ， China; 2 Jiangling Motors Co. Ltd. ,Nanchang 33仪)() 1 ,China) Abs优蚓:Uu苞e咽ale hωvy-load open cylinder gωlS are widely used in mining machine ,metallurgical machine and many large machine t∞ls ,which are very huge but need high acc山acy. Gravitational deformation will influence the accuracy during machi- ning process. However ,few researches have 阳d enough attention in this respect. Analyzed the influence on accuracy direcÙY ωu优d by gr西vitational deformation in two aspect ,radial deformation and circumferential deformation. Then ,through cutting resist- ance ,the influence caused by gr町itational deformation indirecÙy was researched. At last , machining deviation of seven large 仰lS,which are proc串串sed in the same condition ,was analyzed combining with the gravitational deformation calculated 仙ugh ANSYS ,which validates the re能缸Ch. Key words: large g创岛;gravitational deformation;machining