沈阳新松-长安南京AGV装配线技术方案.docVIP

长安福特汽车有限公司南京公司 Changan Ford Automobile Co., Ltd. Nanjing Company 发动机、前后桥AGV系统 Engine Axel AGV System 技 术 方 案 Technical Plan 沈阳新松机器人自动化股份有限公司 Shenyang SIASUN Robot Automation Co., Ltd. 目 录 Contents 1. 概述Summary 5 2. 设计依据Design Gist 5 2.1 生产工艺基本要求Basic Requirement of Production Process 5 2.2 现场基本技术条件Basic Field Technical Condition 6 2.3 责任范围Responsibility Scope： 6 3. AGV装配输送系统概述AGV Assembly Transportation System Summary 7 4. 自动导引车AGV系统技术指标Automated Guided Vehicle AGV System Technical Specification 9 5. AGV工作过程描述AGV Working Process Description 11 6. 发动机装配升降工作台Engine Assembly Lifter Worktable 14 6.1 伸缩套筒式升降工作台Extension Sleeve Lifter Worktable 14 6.2 剪式液压机构升降工作台Scissor Hydraulic Lifter Worktable 16 6.3 托盘底面距发动机最高点距离与升降平台高度关系计算Calculation on the Relation Between Distance from Pallet Bottom to Engine Zenith and Height of Lifter Table 19 7. 后悬装配举升装置Rear Suspension Assembly Lifting Equipment 22 7.1 伸缩套筒式升降工作台 22 7.2 剪式液压机构升降工作台Scissor Hydraulic Lifter Worktable 24 7.3 升降平台上平面到地面的高度计算Calculation on the Height from the Plane of the Lifter Table to the Ground 26 8. 不同轴距车体装配实现Body of Different Wheelbases Assembly Realization 28 9. AGV 动态装配解决方案AGV Dynamic Assembly Solution 29 10. AGV 主要设备AGV Main Equipment 29 10.1 AGV（LGV）车载控制器 AGV（LGV）Vehicle Controller 29 10.2 AGV（LGV）驱动系统AGV（LGV）Drive System 30 10.3 导航系统Navigation System 30 10.4在线自动充电系统Online Automatic Charge System 32 10.5无线局域网通讯系统 Wireless LAN Communication System 33 10.6驱动控制系统Drive Control System 34 10.7非接触防碰装置Non-contact Bumper Device 35 11. AGV安全系统AGV Safety System 35 11.1非接触防碰装置Non-contact Bumper Device 35 11.2接触式防碰装置 Contact Bumper Device 36 11.3离线保护系统 Offline Guarding System 36 11.4信息交互系统 Information Exchange System 36 11.5紧急停车系统Emergency Stop System 37 11.6多AGV避碰 Multi-AGV Collision Prevention 37 12. AGV控制台和调度管理系统AGV Console Dispatching Management System 37 12.1 AGV控制台AGV Console 37 12.2调度管理系统Dispatching Management System 38 13. AGV车载控制系统和数据采集AGV Vehicle Control System Data Collection 40 14. 导航线的铺设Navigation L