立式半连铸特厚板坯凝固过程的模拟分析.pdfVIP

万方数据 摘 要 本文针对立式半连续铸造过程的非稳态特点，采用MiLE 算法处理非稳态铸造 过程，建立了立式半连铸板坯内流动、传热及凝固过程的数学模型。以尺寸为900 mm×2800 mm 的特厚板坯为研究对象，模拟计算了立式半连续铸造拉坯及随后的 凝固过程，得到了不同时刻的流场、温度场以及凝固场，分析了结晶器内钢液的 流动规律和拉坯过程中及拉坯完成后不同时刻铸坯的温度分布和凝固情况，计算 了不同工艺参数对坯壳厚度和最大半固态液芯高度的影响。研究结果表明： (1) 拉坯过程近似稳态(拟稳态) ，板坯各点的温度、凝固份数几乎不随时间变 化，坯壳厚度沿着拉伸方向逐渐递增。各种工艺参数，如格栅、二冷区水冷开关 开启时间、过热度、水口数量以及铸坯端部冷却情况等，对温度场和凝固过程的 影响很小。 (2) 拉坯速度对立式半连铸凝固过程影响很大：拉坯速度越小，最大半固态液 芯高度越小，越有利于凝固过程的补缩。采用液固相线温差小的钢种，最大糊状 半固态区高度明显降低，有利于铸坯的凝固补缩和缩孔、缩松的消除。 (3) 同种钢种断面尺寸越大，最大半固态液芯高度越大，越不利于铸坯的凝固 补缩。 关键词：立式半连铸；特厚板坯；凝固过程；数值模拟 I 万方数据 Abstract In this paper, according to the transient characteristics of vertical semi -continuous casting, a mathematical model of flow, heat transfer and solidification process in slab is established using the MiLE method. An extra thick slab with a cross-section of 900 mm×2800 mm is modeled, and the drawing process and subsequent solidification process of semi-continuous casting are simulated to obtain the flow field, temperature distribution and solidification process in different time. The flow regularity of the molten steel in mold during pouring and the temperature distribution and the solidification conditions of slab in different time during casting are analyzed. The affects of different process parameters on the thickness of billet shell and the largest height of the semi-solid liquid core are calculated. The results show that: (1) The process of throwing is a quasi-steady s