铜川某煤矿皮带输送机制动系统改造.pdfVIP

The design of brake system for a coal mine belt conveyor in Tongchuan A Dissertation Submitted for the Degree of Master Candidate： Xie Xiaopeng Supervisor：Prof. Yu Luping Chang’an University, Xi’an, China 摘要 钢丝绳牵引皮带式输送机在矿山的开采运输中具有非常重要的作用，它不仅 能从矿井向外输送煤炭，而且煤矿工人可乘坐钢带机来进出矿井。本文针对铜川 某煤矿钢带机在工人下井时出现的下滑失速问题进行了研究，改定了液压制动控 制系统，该液压系统可使钢带机在正常启动、工作制动、紧急制动、断电制动、 按预设速度稳定运转等不同工况之间运行。 由于缺乏原始设计资料，本文首先对该煤矿所采用的钢带机的结构及其工作 原理进行了分析，并对所采用的主要部件进行了受力校核，对钢带机的驱动部件 进行布置分析，验算了驱动功率及制动力矩，并对钢带机的输送带钢丝绳的同步 问题进行了探讨。最后根据计算与校核结果设计出新的液压制动系统和其控制系 统。 液压系统主要采用蓄能器充液阀来给蓄能器充液，以此压力来实现系统的制 动；采用电磁比例溢流阀对制动压力进行调节，以此进行制动力控制，保证钢带 机工作中不出现输送带失速现象。 控制系统主要采用单片机来判断系统是否出现失速现象，以此决定电磁比例 溢流阀是否接通制动；使用放大器来控制电磁比例溢流阀的电磁铁的电流，来达 到调节制动力，稳定速度的目的。 关键词：皮带式输送机、制动系统、液压系统、控制电路 I Abstract Belt conveyor plays a very important role in coal mine production and transportation. It is not only used to carry the coal, but also used for personnel transportation. Coal miners can get in and out of the mine through the belt conveyor. In this article, the question of belt conveyor’s slowing down of Tong Chuan mine when coal miners go down into the miners has been studied. In order to ensure the normal operation, a new kind of hydraulic brake system has been designed. The hydraulic system can make the belt conveyor run in different working conditions, such as normal start, working brake, emergency brake, power outage brake and stable running in a certain velocity. Because of the lack of original design information, firstly, it analyzed the mechanical structure and operating principle of the belt conveyor, meanwhile