8-涂布技术与设备探究.ppt

带槽的施胶棒：施胶量测量 表面施胶（沟纹棒） ? 施胶量每面0.5-4 g/m2 ? 固含量3-15 % 涂料（光滑棒） ? 涂布量范围 2 - 12 g/ m2/side ? 固含量 40 - 68 % ? 车速 200 – 2000 m/min 膜传递涂布，难达到高涂布量 MSP coater advantages 计量式施胶涂布 free of blade lines没有刮刀条痕 rugged/excellent for base coats or LWC适合于底涂 can run at speeds over 2000 m/min运转车速可以超过2000m/min can coat two sides simultaneously同时两面涂布 low capital cost成本低 Rod coater disadvantages CD profile can be difficult CD向的横幅控制比较难 coat weight control limited sensitive to coating vis. 涂布量控制较难，对涂料粘度比较敏感 Operational issues applicator roll condition critical to good surface quality 上料辊的工作状况对纸张表面质量有很大影响 Metering Size Press Coater计量式施胶涂布 Metering Size Press Coater计量式施胶涂布 Metering Size Press Coater 计量式施胶涂布 Metering Size Press Coater计量式施胶涂布 MSP容易导致的问题 运行性问题： ? 淀粉在计量棒分离 ? 不可控制的纸幅从施胶辊分离 ? 在压区出口处纸幅转移 计量棒上散开的薄雾： ? 计量棒压力高易产生薄雾 ? 辊壳硬更容易产生薄雾 ? 增加计量棒的转速可减少薄雾 ? 计量棒喷蒸汽可减少薄雾 ? 计量棒运转中保持清洁，不容易产生薄雾 总 结 Selection of coating equipment is a critical step in making the right product for the market 在生产市场上需要的涂布纸时第一步就是选择好涂布机的类型 Understanding the fundamental principles of each are necessary to gaining advance knowledge 为了获得先进的涂布技术，了解每一种涂布机的基本工作原理是必需的 One must weight the advantages and disadvantages of our choices … no piece of equipment is without problems 我们必须衡量每一种涂布机的优点和缺点，没有一种涂布机是完美无缺的 谢 谢 ！ 人有了知识，就会具备各种分析能力， 明辨是非的能力。 所以我们要勤恳读书，广泛阅读， 古人说“书中自有黄金屋。 ”通过阅读科技书籍，我们能丰富知识， 培养逻辑思维能力； 通过阅读文学作品，我们能提高文学鉴赏水平， 培养文学情趣； 通过阅读报刊，我们能增长见识，扩大自己的知识面。 有许多书籍还能培养我们的道德情操， 给我们巨大的精神力量， 鼓舞我们前进。 he short dwell coated surface is actually rougher at the scale of fibers and fiber lumps (25-250 mm scale), but also that the short dwell produces a smoother surface at essentially longer wavelengths (1 mm) * This term refers to random streaks of higher or lower coat weight (5-30 mm wide and 10 cm to several meters long), which were found as quality defects on most high-speed machines (over approximately 1 100 m/min) in the 1980s. he short dwell