沃斯回火热处理对球墨铸铁冲蚀磨耗之影响effect of austempering .pdfVIP

沃斯回火熱處理對球墨鑄鐵沖蝕磨耗 之影響 沃斯回火熱處理對球墨鑄鐵沖蝕磨耗之影響 Effect of Austempering Heat Treatment on Erosive Wear of Ductile Iron 溫東成 Dong-Cherng Wen 機械工程系副教授 Associate Processor of Department of Mechanical Engineering China Institute of Technology 摘 要 本研究係以球墨鑄鐵進行沃斯回火熱處理，獲得不同基地組織的試片，再 利用沖蝕磨耗實驗來進行各種角度的沖蝕磨耗，配合機械性質測試及掃描式電 子顯微鏡(SEM)來觀察沖蝕表面 ，探討沃斯回火熱處理對球墨鑄鐵不同沖蝕磨耗 型態與衝擊角度的影響。 實驗結果顯示，材料經熱處理後，硬度均會增加， ADI的衝擊韌性值也明 顯提高 。經過沖蝕磨耗試驗後之 ADI ，抵抗沖蝕的能力提高 。經由 SEM觀察在 石墨處產生了凹穴，由於石墨的抵抗沖蝕磨耗性較差，在這些凹穴四周圍由於 基地組織與石墨組織的快速變形，加速材料的剝落。然基地組織硬度的提升， 有助石墨組織抵抗沖蝕磨耗能力，減小石墨組織脫落、塌陷的情況。 關鍵詞： 沃斯回火、球墨鑄鐵、沃斯肥粒鐵、沖蝕磨耗 ABSTRACT This research applied austempering heat treatment to obtain various microstructures in the matrix of ductile iron and studied their erosion wear behavior. The effects of different impact angle and microstructure on erosion wear rate and morphology wase investigated. Mechanical property evaluation together with SEM analysis was also carried out to correlate the wear behavior observed. The results showed that after austempering hardness increased substantially. Impact toughness of ductile iron increased. SEM observation revealed that cavities formed at where the spheroidal graphites located. Due to poor impact wear - 23 - 沃斯回火熱處理對球墨鑄鐵沖蝕磨耗 之影響 resistance of the graphite, they fell off from the matrix in early stage of the shotblasting leaving a hole behind that acclerated the peeling off effect of the ductile iron. Higher hardness enhanced eorsion wear resistance