Advanced Metal Processing课件advanced exercise.docVIP

Exercises Serie I Exercise 1 Two discs, made respectively out of Al and Ag and with the same dimensions, are placed between the anvils of a compression machine. Assume zero friction between the discs and the anvils. Both metals are in recrystallized condition with the same grain size and the same initial yield stress (YSRT). Answer the following questions with a sketch and a short motivation: a) Sketch for both metals a stress-strain curve b) Sketch the microstructure (substructure) after a height reduction of 50% [h = h0/2] c) Draw the texture of both metals after this compression in an inverse pole figure and in a (100) pole figure. d) After compression both discs are heated up to 60% of the respective melting temperatures (T =0.6Tm). At regular intervals the hardness at room temperature is measured after different heating times. Sketch the kinetics of the softening at room temperature. e) Two new discs are now compressed at T =0.6Tm. Sketch the stress-strain curves. Exercise 2 Draw a stress-strain curve for respectively: - Pure Al - An Al alloy with fine coherent precipitates (condition: “under-aged”) - An Al alloy with non-coherent precipitates with the same size as the coherent ones Give always a short motivation for your answer.  Exercise 3 In a so-called “channel-die” (see picture) two samples, Ni and Ag, are pressed till ? = 70%. Assume that no friction occurs between the die and the sample. Which texture do you expect after this compression? Exercise 4 Consider a rolled plate. Indicate the Brass orientation in this figure. Does the point that you have indicated represents only Brass? Plot the orientations belonging to this point in an ODF What is represented by the black line in the figure ? Exercise 5 An Al alloy contains SiC particles of 1 to 5 μm diameter and 5 vol% of fine precipitates of 0.1μm diameter. A second Al alloy has the same content and size of SiC particles but 15 vol% of fine precipitates (d = 0.1 μm) Both alloys are 80% cold defo