SUV汽车变速箱壳体压铸工艺优化设计.pdfVIP

·520· 鋈篙帅熹 Jun．2016 VOI．65No．6 SUV汽车变速箱壳体压铸工艺优化设计 刘红娟，柯春松 (宁波职业技术学院，浙江宁波315800) 摘要：针对国内某品牌suV汽车变速箱壳体产品局部气缩孔严重、关键尺寸不稳定、合格率不高等问题，采用铸造 仿真软件AnyC椰ting，对此产品的浇注和排溢系统进行充填和凝固过程的数值模拟分析。根据分析结果，对原有压 铸工艺方案进行了优化设计，重新核算模具工艺参数、设计模具布局。根据优化的方案试制了新的压铸模具并投入 生产，产品的合格率超过了98％，验证了压铸工艺优化设计的合理性，为同类汽车变速箱壳体的压铸工艺设计方案 提供了参考。 关键词：汽车变速箱；压铸工艺；优化设计；模拟分析 中图分类号：TG249．2文献标识码：A 文章编号：1001—4977(2016)06—0520—04 oftheDie Processof Optimization SUVCar Design Casting TransmissionCase LIU Hong-juan，KEChun-song (NtngboPolytechnic，Ningbo315800，Zhejiang，China) astheblowhole Abs缸aet：Tosolvethe ofadomesticbrandSUVcartransmissioncase．such problems unstable thelow the simulationsoftware keysize，and qualifiedrate，usingcasting AnyCasting, shrinkage，the the andsolidificationofthertlnnerandoverflowinthe ofthetransmissioncase filling processes systemsdesign weresimulated．Andthen,the was theevaluationofthesimulationresults．At castingprocessoptimized,through thesame fordie were thediestructurewas time，the calculated,and designed processingparameterscasting tothe newdie moldwas and into solutions，the brought again．Accordingoptimized casting developed ratereac