理化检测技术在汽车外用热镀锌合金化钢板生产中的应用.pdf

理化检测技术在汽车外用热镀锌合金化钢板生产中的应用 张全成 上海市质量监督检验技术研究院 200233 摘要：钢铁企业热镀锌机组（CGL ）在生产汽车外用热镀锌合金化钢板 （GA ）不允许表面 出现缺陷，对于机组质量控制带来极大挑战，生产过程中很多突发的异常缺陷会形成大量废 次品，影响汽车外用钢板一次成材率。很多细微缺陷也很难通过经验判断成因，影响了故障 设备的查找，从而导致汽车钢板生产中断，形成较大经济损失。本文详细讲述了理化检测技 术在汽车外用热镀锌合金化钢板生产中的应用，并以钢板表面的典型缺陷分析为例，通过电 子显微和微区成分分析，判断缺陷成因，为汽车钢板生产提供借鉴。 关键词：GA CGL SEM Application of Analysis Technology on the Production of GA products used for car Jason Zhang (Shanghai Institute of Quality Inspection and Technical Research Shanghai 200233) Abstract: None defects were permitted on the surface of GA products used for car, which brought forth large challenge for the production. A method were shared by using electronic scanning technology and micro characterization of the chemical composition in defects. Results showed that the defects were generated between galvannealing furnace and skin level section, and the chemical composition analysis determined that the black spots were rubber material. Through investigation on the line, it was found that only a wringer roll on the quench tank was made of rubber material between the galvannealing furnace and skin level section. Finally the defects were removed by changing the roll, which ensured the normal production of CGL. Keywords: GA CGL SEM 出现一些异常缺陷，例如露铁、锌渣、白边 1. 前言 等，使产品无法满足产品质量要求。 本文采用电子电位观察和微区成分分 热镀锌产品由于表面锌层对钢基材的 析技术，对产品缺陷进行表征，结合生产线 电化学防护作用，具有良好的耐腐蚀性能 设备分化学成分表，可以有效判断缺陷的形 [1] ；且多样化的基材选择又可以保证其满足 成工位及其原因，缩短了故障消除时间，提 各方面的要求：例如高强钢、微合金钢、IF 高了产品合格率。这种方法不仅适用于热镀 [2,3] 钢、烘烤硬化钢等 ；此外，与电镀锌产 锌生产线，而且适用于其它对于产品质量要 品相比，热镀锌产品的成本偏低，且表面质 求较高的钢板生产