吸塑成型缺陷和形成原因（Blister molding defects and causes）.docVIP

吸塑成型缺陷和形成原因（Blister molding defects and causes） Blister molding defects and causes Dull areas near sprue 1, the apparent head around the center gate ring, such as the use of recognizable as the center circle, such as the use of the side gate is a concentric circle, this is because the ring size is small, looks like a dark halo. This occurs mainly when processing high viscosity (low mobility) materials such as PC, PMMA, and ABS. The physical reasons if the injection speed is too high, melt flow speed and high viscosity, easy to be part of the material surface near the head dislocation and infiltration. These dislocations show a halo in the outer layer. In the head near the flow rate is particularly high, and then gradually decreased, with the injection speed is constant, the flow of the front end of the body is extended to a gradually widening circle. At the same time in order to obtain a low flow velocity of fluid in the head before the nearby, must use multi-stage injection, for example: slow - Fast - fast. The aim is to obtain uniform melt flow velocity in the entire mold cycle. It is generally believed that the dark halo is produced during dislocation at the holding stage. In fact, the effect of the pre flow effect is that the melt is moved into the product during the holding phase. The reasons for the machining parameters and the improvement measures are shown in the following table: 1, the flow rate is too high, using multi-stage injection: slow - Fast - fast 2, melting material temperature is too low, increase the barrel temperature, increase the screw back pressure 3, die wall temperature is too low, increase mold wall temperature The reasons for design and improvement measures are shown in the following table: 1, the gate and product sharp angle, between the gate and product arc 2, gate diameter is too small, increase gate diameter 3, the gate position is wrong, the gate re positioning Injection molding defects: two sharp edge flow area has an area 1, the su