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Determination of Flow Curves by Stack (流曲线堆栈的决心)
7th European LS-DYNA Conference
Determination of Flow Curves by Stack Compression Tests
and Inverse Analysis for the Simulation of Hot Forming
1 2 2 1
B. Hochholdinger , H. Grass , A. Lipp , P. Hora
1 Institute of Virtual Manufacturing, ETH Zurich, Zurich, Switzerland
2 BMW AG, Munich, Germany
Summary: Due to the increasing number of body-in-white parts that are manufactured by hot forming
of boron alloyed sheet metal (22MnB5), the demand for a virtual representation of this specific manufac-
turing process is evident. For a realistic simulation of hot stamping processes, the accurate modeling of
the flow stress as function of strain, strain rate and temperature is essential.
In the last years a large varity of empirical-analytical as well as physically based models for the yield
stress has been proposed. Three existing models that have shown a good capability to represent the
flow behavior of 22MnB5 in recent publications are presented and fitted to the experimental data. The
underlying experimental data for the determination of the flow stress is obtained by stack compression
tests, which were conducted in a high-speed deformation dilatometer.
In a first step the model parameters are fitted to the experimental flow curves without considering the
friction, which inherently is present in a compression test. Since the friction between die and specimen
has significant influence on the state of stress within the specimen, an inverse, simulation-based ap-
proach for the determination of the model parameters is employed. For this purpose a simple 2D FE
model for each test configuration is set up. The resulting “friction-free” yield stress is up to 15% lower
than the one without considering friction. Regarding the models considered, the approach devel
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