注塑件成形问题解决方法（Injection molding method to solve the problem）.docVIP

注塑件成形问题解决方法（Injection molding method to solve the problem） Injection molding defects and common solutions: 2013-01-07 Author: Die union network views: 685 comments: 0 letters: T|T introduction In the injection molding process and type, may be due to raw materials processing is not good, or the plastic mold design is not reasonable, the operator did not grasp the operating conditions, appropriate, or due to mechanical, often make plastic products short shot, dent, flash, trapped gas, cracking, warping deformation and other defects. Aiming at all kinds of injection molding defects, plastic parts in the molding process is mainly: the short shot, trapped gas, crisp, charred, flash, layered peeling, jetting, flow mark, fog spot (Corona), silver streak (water pattern), dent, weld line, molding cycle is too long, warping deformation, analyzes the reasons that can cause problems, from the aspects of raw materials, plastic parts and mold design, molding technology, put forward the solution. A short shot. The short shot is a phenomenon of mold cavity can not be completely filled. Short shot causes: 1, mold temperature, melt temperature and injection pressure and low speed 2, raw materials are not plastic 3, poor exhaust Less than 4 of raw materials, liquidity The 5 part, the gate size is too small or too thin 6, the polymer melt due to the unreasonable structural design lead to premature curing Short shot solutions: Materials: high liquidity better materials Die design: Before 1, first fill filled thin-walled thick wall, avoid the retention phenomenon 2, increase the gate number and channel size, reduce the flow ratio and flow resistance Set the location and size of 3, the exhaust port is appropriate, avoid the phenomenon of bad exhaust Injection molding machine: 1, check the check valve and the cylinder wall wear 2, check whether there is or whether the material feeding port bridge Process conditions: 1, increasing the injection pressure and injection speed, enhanced shear h