齿轮的加工工艺（Gear processing technology）.doc

齿轮的加工工艺（Gear processing technology） Analysis of the machining process of gear (two), Sunday, 02 December 2007, 12:44 (1) process analysis As shown in Figure 9-17, a double gear, 40Cr, with a precision of 7-6 - 6, is shown in table 9-6. As can be seen from the table, the gear processing process should go through the following stages: rough heat treatment, gear blank processing, gear processing, tooth end processing, tooth surface heat treatment, precise datum correction and tooth shape finish machining, etc.. The first stage of the process is the initial entry of the gear blank into the machining stage. Because the transmission precision gear mainly depends on the precision of tooth profile and tooth pitch distribution uniformity, and the positioning and cutting the (hole and end) accuracy has a direct relationship, so this stage is to shape precise basis for the next stage of processing gear, the inner hole and end face tooth the precision meet technical requirements. In this stage, in addition to processing the benchmark, the processing of the minor surface other than the tooth shape should be done at the later stage of this stage. The second stage is the machining of the teeth. For no need to quench the gear, in general, this stage is the final processing stage of the gear, through this stage should be processed to fully meet the requirements of the drawings of the gear. For the gears that need to be hardened, it is necessary to work out the required tooth profile accuracy at this stage to meet the requirements of the final finishing of the tooth profile. Therefore, the processing of this stage is the critical stage to ensure the machining accuracy of the gear. Special attention should be paid to. The third stage of the process is the heat treatment stage. In this stage, the main surface of the quenching treatment, so that the tooth surface to meet the required hardness. The final stage of the machining is the finishing stage of the teeth. The purpose of this stag