杭钢35t%2fh锅炉受热面的的分析研究改造及强度校核.pdfVIP

摘 要 随着生产规模的扩大，杭钢高炉也不断扩容，高炉煤气发生量有所增加，根据全厂煤 气回收和使用情况进行平衡后，决定把动力公司热电二厂一台 35t/h 的燃煤链条锅炉改造 为燃烧高炉煤气为主，参烧部分混合煤气（高炉、焦炉、转炉煤气按一定比例进行混合） 的燃气锅炉。达到节能减排、降低企业综合能耗，充分合理利用二次能源的目的。 本文通过对燃煤锅炉与燃气锅炉的不同特点对比分析以及受热面传热技术的探讨，对 杭钢 35t/h 锅炉受热面进行了理论上的优化改造；为节省锅炉改造费用，保留锅炉原有土 建构架、锅炉汽包等主体部件，针对理论设计的水冷壁布置在原有锅炉炉排系统的支撑横 梁处，造成水冷壁无法安装这一情况，通过论证把该处水冷壁设计成束腰形状，不但解决 了水冷壁的安装问题，而且可以减少该处辐射传热面积，降低辐射传热，提高了煤气喷嘴 出口温度，保证高炉煤气快速着火燃烧，提高高炉煤气锅炉的燃烧稳定性，具有很好的推 广价值。根据强度校核规程，对锅炉改造过的承压元件进行强度校核计算，确定锅炉能够 安全运行。 本文还通过调节锅炉的运行工况，根据不同负荷水平的运行参数，对锅炉进行了正平 衡热效率计算，对锅炉改造的经济效益进行分析评价，确认本次改造效果。 关键词：锅炉；受热面；改造；强度校核 I ABSTRACT With the expansion of the production scale which Hangzhou Iron Steel Group Corporation is carried out，the blast furnace capacity expanded step by step, the amount of blast furnace gas Increased. According to the various types of gas consumption,We want to transformate one Coal-fired boiler to Gas Boiler that use the Blast furnace gas. Through the transformation ,we can reduce environmental pollution and rational use the secondary energy. This article discusses the different features of Coal-fired boiler and Gas Boiler，and design reform heating surface of the 35t/h Chain-boiler. In order to Saving investment ，We retain the original boiler’s Civil engineering structure 、drum and other body parts. Heating surface was oretically optimized transformation to meet the characteristics of gas-fired boiler. The strength of pressure components was checked by the related procedure in the article which can ensure security of the boiler. This article also carry out the test of the boiler operation and the calculation of the po