小断面管材二辊矫直机压扁量分析AnalysisofFlatteningAmountof.PDF

第 49 卷 第 8 期 钢 铁 Vol. 49 ，No. 8 2 0 1 4 年 8 月 Iron and Steel August 2014 DOI ：10.13228/j.boyuan.issn0449-749x 小断面管材二辊矫直机压扁量分析 刘志亮 , 张立浦 , 刘才溢 , 王英杰1 1 1 2 (1. 燕山大学国家冷轧板带装备及工艺工程技术研究中心，河北 秦皇岛 066004 ； 2. 上海宝钢技术中心，上海 210900 ） 摘 要：压扁加反弯矫直是提高小断面管材矫直精度的有效方法，针对矫直过程中压扁量不易确定的问题，利用大 型非线性有限元软件建立小断面管材二辊矫直过程的三维弹塑性有限元模型，研究了不同压扁量时接触长度、矫直 力、残余应力、直线度和椭圆度的变化情况。经综合分析后给出合理的压扁量取值范围为0.45~0.70 mm 。现场试验 结果表明，参考此压扁量取值范围来调节辊缝可以得到很好的矫直效果，减少了辊缝调节时间。 关键词：管材矫直；二辊矫直机；压扁量；有限元 文献标志码：A 文章编号：0449-749X （2014 ）08-0054-05 Analysis of Flattening Amount of Two-Roller Straightener for Small Section Tubes 1 1 1 2 LIU Zhi-liang , ZHANG Li-pu , LIU Cai-yi , WANG Ying-jie (1. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling ，Yanshan University ， Qinhuangdao 066004 ，Hebei ，China; 2. Technique Center of Baoshan Iron and Steel Co. ，Ltd. ，Shanghai 210900 ，China) Abstract: Flattening and reverse bending straightening is an effective way to improve the straightening precision of small cross section tube. As the flattening amount was not easy to determine during tube straightening process, a three-dimen- sional finite element model of two-roller straightening process of tubes was established using finite element software. The variations of contact length, residual stress, straightening force, straightness and ovality under different flattening amount have been studied. It has been found that the reasonable value range of flattening amount is 0.4 －0.7 mm. Using the value range