接合螺母注塑成型工艺有限元模拟研究档.docVIP

接合螺母注塑成型工艺有限元模拟研究 摘 要 注塑成型流动模拟技术旨在预测塑料熔体流经流道、浇口并填充模具型腔的过程，计算浇注系统及模具型腔的压力场、温度场、速度场、剪切应变速率场和剪切应力场的分布，并将分析结果以图表、等值线图和真实感图的方式直观地反映在计算机的屏幕上。由于采用流动模拟可优化浇口数目、浇口位置和注射成型工艺参数，预测所需的注射压力和锁模力，并发现可能出现的注射不足、烧焦、不合理的熔接痕位置和气穴等缺陷，流动模拟软件一经问世便得到了塑料行业和模具界的好评，应用范围与日俱增。二十余年的推广应用、成千上万的成功范例、日新月异的塑料工业又推动着注塑成型流动模拟技术不断的改进和发展，经历了从中面流技术到双面流技术再到实体流技术这三个具有重大意义的里程碑。Abstract Injection molding flow simulation technology designed to predict the plastic melt flow, gate and flows through the process of filling mold cavity, calculation gating system and the mold cavity pressure field, temperature field, velocity field, shear strain rate field and shear stress of distribution, and will analyze the results to chart, equivalence value maps and realistic figure way directly reflected in the computer screen. Due to the flow simulation can be optimized gate number, the gate location and the injection molding process parameters, predict the injection pressure and clamping force, and found possible injection lack, burnt, not reasonable welding mark position and defects such as holes, flow simulation software was once gets plastic industry and mould industry received, application scope is growing. More than 20 years, the popularization and application of the hundreds of thousands of successful paradigm, the changing plastic industry and promote the injection molding flow simulation technology continuous improvement and development, experience from the surface flow technology to double flow technology to entity flow technology the three great significance of the milestone. Keywords: injection molding, simulation software 目录 第1章 绪论 4 1.1 课题研究背景 4 1.2 课题研究内容 5 第2章 注塑基本理论 6 2.1 注塑成型工艺的基本信息 6 2.2注塑成型工艺的基本过程 6 2.3 注塑成型工艺的基本参数 8 第3章 接合螺母有限元模型建立 10 3.1 接合螺母模型的建立 10 3.2 接合螺母的网格划分与处理 11 3.2.1网格的类型 11 3.2.2 网格的划分 11 3.2.3网格状态统计 12 3.3 网格诊断 15 3.3.1纵横比诊断 15 3.3.2网格配向诊断 16 3.3.3连通性诊断 16 3. 4选择材料 17 第4章 注塑工艺分析 21 4.1 最佳浇口位置分析 21 4.2 浇注系统的建立 21 4.3 充填分析 22 4.3.1 充填工艺参数设置 22 4.3.2 充填分析过程与结果 22 4.4 流动分析 27 4.4.1 流动工艺参数设置 27 4