年产30万只塑料储油箱车间工艺设计.docVIP

年产30万只塑料储油箱车间工艺设计 本次毕业设计的题目是年产30万只塑料储油箱车间工艺设计。随着经济与工业的深入发展，汽车已逐步进入各个家庭，作为汽车系统的动力所在以及发生爆炸时的主要诱导部件，储油箱也就成为一个不可忽视的重要安全部件。8638 塑料储油箱的原料主要为聚乙烯树脂，考虑到材料强度、硬度和综合因素，本次设计选用高分子量高密度聚乙烯（HMWHDPE），它可以满足大制品吹塑（容量为50L）对型坯熔体强度的要求，制品可长期在恶劣环境中使用，且能保持尺寸精度不变。 根据设计任务书要求，我通过查阅大量文献资料和认知实习，对塑料储油箱的配方及成型方法选择、总工艺流程、设备选型、非工艺设计、车间布置等方面进行了科学论证和选择，对气体输送网络、物料衡算、能量衡算、经济核算等方面进行了理论计算与设计。 在配方设计和成型方法的选择中，为了提升制品的拉伸强度、刚性和化学稳定性，决定对原料进行了接枝共聚以改善其性能。通过对比挤出吹塑与注射吹塑的优劣势，选择挤出吹塑为本次设计的总工艺。为了保证制品的壁厚均匀性，防止选择连续挤出时型坯因其自重而垂伸过大或型坯冷却过量，故最终选择间歇式挤出吹塑方法。 在总工艺流程中，通过参考和比对相关书籍，绘制出总工艺流程图并对其加以具体说明。根据塑料机械设计标准，对工艺预处理、工艺成型等方面进行了流程细化说明，通过相关描述和技术参数排列选择相关机型设备。 As for the choice of the recipe design and shape methods, in order to improve the tensile strength, rigidity and chemical stability of the products, join the sticks together to the raw materials to improve their performance. And by comparing extrusion blow molding and injection blow molding the pros and cons and select extrusion blow-molded to the design of the overall process. In order to ensure that products of the wall thickness uniformity and to prevent continuous extruder transition when unprocessed because of their self-esteem reaching into the large or the products cooling excessive, and ultimately taking the intermittent extrusion blow molding method. In the total technical process, referenced and compared to the correlation books, I draw up the total flow charts and add the concrete explanations. According to the plastic machine design standard, we can take the flow refinement to explain on craft pretreatment, craft formation. And select the related type equipment by correlation description and technical parameter arrangement. In the gas transfer network design, to transports the amount of wind, the wind speed and the transportation density carries on the computation, guarantees its craft transportation the integrity and smooth, considered the pressure loses, and finally choose the XGB turbine wheel type air pump. In the material balance, determined first the oper