发动机缸体铸件脉纹缺陷的防止措施 the measures to prevent veining defect of the engine cylinder block casting.pdfVIP

发动机缸体铸件脉纹缺陷的防止措施 林旭东，吴盛峰，刘宏有，何国平 (中国重汽集团杭州汽发铸造有限公司，浙江杭州311232) 摘要：介绍了发动机缸体铸件脉纹缺陷及形成机理，归纳了脉纹缺陷产生的影响因素是砂子、粘结剂和金属液。根据大量 研究和长期实践，提出了防止脉纹缺陷产生的多项措施。最终在其它材料性能、制芯、造型、熔炼和浇注工艺保持不变的 情况下，在原整体挺杆室芯砂配方的基础上添加混砂总量5％的Vienseal18抗脉纹剂，取消在整体挺杆室砂芯上涂刷绝 热涂料，解决了脉纹缺陷，提高了铸件产品质量，并且减少了铸件挺杆室砂芯的清理工作量，提高了工作效率。 关键词：缸体；脉纹缺陷；影响因素；抗脉纹剂 中图分类号：TG250．6 文献标识码：B 文章编号：1003—8345(2016)03—0079—03 DOI：10．39696．issn．1003-8345．2016．03．016 TheMeasurestoPrevent Defectofthe Block Veining EngineCylinderCasting LIN Xu—dong，WUSheng-feng，LIUHong—you，HEGuo—ping Automotive Co．，Ltd．，ChinaTruck 311232，China) (Hangzhou EngineCasting Heavy GroupCo．，Ltd．，Hangzhou Abstract：Thedefectofthe block anditsformationmechanismwereintroduced．The veining enginecylindercasting factors theformationofthe defectweresummarizedasthe andmetal influencing veining sand，binder onthe deal liquid．Basedgreat of and time measuresto defectformationwere investigationlong practice，the muhiple preventveining proposed．Lastly，under theconditionof othermaterial and keeping properties，core-makingprocess，moldingprocess，meltingpouringprocess 5％Vienseal18 ofthesand volumeonthebaseoftheformercoresand unchanged，byadding anti-veiningagent mixing thermo—insulatedofthe room mixingratio，cancellingbrushing coating tappet core，the defectwaseliminated，the veining was the workloadofthe roomcorewas was castingqualityimproved，and reduced，the cleaning