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如何对付smt的上锡不良(How to deal with SMTs poor tin plating)
如何对付smt的上锡不良(How to deal with SMTs poor tin plating)
How to deal with SMTs poor tin plating?
Wave crest: the surface of a wave is covered by a layer of oxide that remains almost stationary along the length of the solder wave,
In the process of wave soldering, PCB contact to the front surface of tin wave, oxide breakdown, tin wave in front of the PCB without certain fold
Being pushed forward, this indicates that the entire oxide skin moves with the PCB at the same speed as the wave soldering machine.
Solder forming: when the PCB enters the wave front (A), the substrate and the pin are heated and left the crest surface
(B) before the entire PCB was immersed in solder, that is bridged by solder, but at the moment of departure from the end of the wave crest, a small amount
The solder is adhered to the pad due to the wetting force, and the wire is centered as a result of surface tension
Shrink to the minimum state where the wetting force between the solder and the pad is greater than the cohesion of the solder between the two pads. So it will form
The full, rounded solder joints leave the excess solder at the end of the crest and fall back into the tin due to gravity.
Prevent bridging from occurring
1 、 using good solderability components /PCB
2, to help improve the activity of Ji
3, increase the preheating temperature of PCB and increase the wettability of the pad
4, increase the solder temperature
5, remove harmful impurities, reduce the cohesion of solder, in order to facilitate the separation of solder between the two solder joints.
Preheating method commonly used in wave soldering machine
1. Air convection heating
2. Infrared heater heating
3. Heating by combining hot air with radiation
Analysis of wave soldering process curve
1 wetting time: refers to the solder joint and solder contact after wetting start time
2, residence time: PCB on a solder joint, from contact wave crest surface to leave the wave surface time, stay / welding time calculation method
Type: dwell
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