本科毕业设计-转子轴承盖冲压工艺及模具设计.docVIP

本科毕业设计 题目： 转子轴承盖冲压工艺及模具设计 摘要 本次。关键字：；冲孔；落料  ABSTRACT This design of PTFE, has been systemically carried out for a punching and the blanking Compound Die Design in this paper.In the mold design process,use integrated knowledge and independent innovation to design and calculate.The design completely include the process of analysis and all the content of mold design.From the shape of analysis,size and accuracy of analysis,structure of analysis to analyze the system of stamping process;In the part of mold design,the main components include determing the overall stampingprocess,process and layout design plans,Technology Calculation,the calculation of some parameters,The calculation of work force,overall structural design and the main components design. This die adopted the less waste layout .In order to reduce the pressure of waste,paticularly make a certain angle in the three rectangular holes.Using of enhanced steel moldbase made by ourselves,then make it compact,at the same time enhance the base’s capacity of concentrating strong punching power.For better results-oriented and the stability of pushing pieces’ action,specially lengthen the length of fit bettween the cutting edge of die ang stipper.Due to stipper of composite structure.it’s more user-friendly for machining and assebly. There is knockout device on the upper die.If necessary,we can add the spring equably，stripper and additional knockout device,then the better effect. KEY WORDS: COMPOUND DIES; PRESS MOLD; PIERCING;BLANKING; MOLD DESIGN 目录 摘要 I ABSTRACT II 目录 III 1 绪论 1 1.1 设计目的 1 1.2 国内外研究概况 2 1.2.1 模具制造的发展情况 2 1.2.2 我国模具设计与制造现状 3 1.2.3 来模具发展的趋势 4 1.3 本次设计的主要内容 4 2 零件冲压工艺分析 5 2.1 冲裁件的形状和尺寸应满足以下要求 5 2.2 冲裁件的精度与端面粗糙度 5 2.3 材料的冲压性能分析 6 3 冲裁方案的确定与排样 6 3.1 冲裁方案的分析和确定 6 3.2 工序及排样图设计 7 3.2.1 排样设计 7 3.2.2 材料的利用率 7 4 工艺计算 8 4.1 冲裁力的计算 8 4.1.1 冲孔冲裁力 9 4.1.2 落料冲裁力 9 4.2 卸料力,推件力和顶件力的计算 9 4.2.1 卸料力 10 4.2.2 推料力 10 4.2.3 顶件力 10 4.3 冲裁工艺力的计算 11 4.4 模具压力中心的确定 11 4.5 冲裁模刃口尺寸的计算 11 4.5.1 冲