现代数控机床原理与结构双语课件作者郁元正第3Typicalcomponents.ppt

Friction disc clutch 1 - gear 2 - connector 3 - bush 4 - outer friction disc 5 - inner friction disc 6 - block ring 7 - rolling bearing 8 - solenoid 9 - iron core 10 - contactor 11 - screw Gearing electromagnetic clutch 1 – solenoid 2 – contactor 3 – screw 4 – spring 5 – locating ring 6 – spacing ring 7 – bolt 8 – rotating collector 9 – magnetic yoke Cog belt selection chart Constructions of high speed spindles Constructions (page 92) 4) Accuracy improvements If a ball screw of 8mm pitch is driven by a motor that equipped with an encoder of 2000 pulses/rev, then the accuracy will be: Features of photoelectric encoder (page 95) No physical contact thus eliminating friction, abrasion, noise Low driving torque required Long service life Rapid responsibility Low cost Fragile and likely be contaminated 3.6 Automatic chip remover 3.6.1　Functions Fast machining Great amount of chip Covers or twists on workpiece Heating workpiece and machine tool Chip must be removed out of the machine tool Cutting fluid Chip collector Cooling tank 3.6.2　Typical automatic chip removers 常见的自动排屑装置 （a）平板链式自动排屑装置。这种排屑装置能排除各种形状的切屑，适应性强，各类机床都能采用。 （b）刮板式自动排屑装置。它的传动原理基本与平板链式相同，只是链板不同，它的链板带有刮板，常用于短小切屑的排屑。 （c）螺旋式自动排屑装置。 2) Preloading for rolling rail Purpose Eliminate clearance; Improve rail contact rigidity; Prevent rollers from escape, and keep the system upright (for vertical rail) Preloading methods Interference fitting. Applied a preload that is larger than working load to provide an interference of 2～3μm (over-preloading wastes drive power). Heavy moving component can preload the system by its weight Adjusting by set screw, wedge, or eccentric wheel. (b) Set screw preloading (a) Gravity preloading (d) Wedge preloading (c) Wedge preloading Diagram of rolling rail preloading 3. Hydraulic rails Principle of static pressure rail: The space between the rail pairs is filled with high pressure hydraulic oil to float the moving component. During operating, oil pressure can be automaticall