锥齿轮的工艺加工.docVIP

锥齿轮的工艺加工 摘 要 轴是组成机械的重要零件，也是机械加工中常见的典型零件之一。它支撑着其它转动件回转并传递扭矩，同时又通过轴承与机器的机架连接。 1.零件图工艺分析中，需理解零件结构特点、精度、材质、热处理等技术要求，且要研究产品装配图，部件装配图及验收标准。 2.渗碳件加工工艺路线一般为：下料→锻造→正火→粗加工→半精加工→渗碳→去碳加工（对不需提高硬度部分）→淬火→车螺纹、钻孔或铣槽→粗磨→低温时效→半精磨→低温时效→精磨。 3.粗基准选择：有非加工表面，应选非加工表面作为粗基准。对所有表面都需加工的铸件轴，根据加工余量最小表面找正。且选择平整光滑表面，让开浇口处。选牢固可靠表面为粗基准，同时，粗基准不可重复使用。 关键词：工艺分析；基准选择；工艺路线；粗糙度 Abstract The axis is composes the machinery the important components, also is in the machine-finishing one of common typical components.It supports other rotors to rotate and to transmit the torque, simultaneously through bearing and machine rack connection.But in the vocational school machine-finishing practicum, the axis class components processing is the student practices the turning skill the most basic also most important project, but the student finally finishes the work piece quality very not to be always ideal, the process analysis mainly is the student countershaft class components craft analysis technological process making insufficiently is reasonable. In the axis class components the technological process making, relates the work piece quality, the labor productivity and the economic efficiency directly.Components may have several different processing methods, but only then some one kind reasonable, in the making machine-finishing technological process, must pay attention to following several. 1. detail drawing craft analysis, must understand components specifications and so on unique feature, precision, material quality, heat treatment, also need to study the product assembly drawing, the part assembly drawing and the approval standard. 2. cementation processing craft route is generally: The yummy treats - forging - fire - rough machining - semi-finishing - cementation - decarbonization processing (to does not have to enhance degree of hardness part) - the quenching - cutting thread, the drill hole or the milling - rough grinding - low temperature effectiveness - half correct grinding - low temperature effecti