微纳米高辐射率节能材料研究 - 热风炉蓄热体表面高辐射率涂层的开发.docVIP

微纳米节能高炉热风炉蓄热体研究周惠敏1 时盛义1 王家水1 胡江宁1 苍大强2 但智钢2宗燕兵2 徐大勇3 刘常鹏3 曹 勇4 袁留锁4 （ 1山东慧敏科技开发有限公司 2北京科技大学冶金与生态工程学院 3鞍钢技术中心 4首钢技术） 摘要：采用超细技术制备出微纳米涂料，高炉热风炉高炉热风炉成功制备出微纳米节能涂层涂层的发射率达到0.93，涂层厚度约为270μm涂层与基体间有3mm左右渗透区，保证了涂层与基体间的良好的粘结性能和优异的抗剥落能力实验室结果表明，涂层显著提高格子砖蓄、放热能力，缩短格子砖蓄热时间并减小送风混温度的波动提高了热效率，提高热风温度和降低燃料消耗。涂层增强了耐火砖的物理性能和热工性能，有利于热风炉的长寿。关键词：高发射率涂层，热风炉，格子砖，高风温Study on micron-nanometer high emissivity coating for energy saving Application of coating on checker brick in hot stove of BF Zhou Huimin1 Shi Shengyi1 Wang Jiashui1 Hu Jiangning1 Cang Daqiang2 Dan Zhigang2 Zong Yanbin2 Bai Hao2 Xu Dayong3 Liu Changpeng3 Cao Yong4 Yuan Liusuo4 ( 1 Shangdong Huimin Technology Development Company 2 University of Science and Technology Beijing 3 Technical Centre of Angang Group 4 Shougang Technical Research Institute ) Abstract: A new micron-nanometer high emissivity coating for energy saving has been fabricated by ultra fining treatment and interfacial infiltration technology. Practical application of the coating technology in the field of hot stove in BF, heating furnace in rolling mill and boiler furnace show good performance in energy saving based on fundamental experimental results. Detailed results of coating employed on checker brick in 49 hot stove of different BF were discussed in this paper. Results showed that the emissivity of coating is 0.93; the thickness is about 270 μm. There is an infiltration area of 3 mm approximately which endow with the coating high cohesion and good performance of anti-stripping between the coating and the substrate. Obvious improvement on capabilities of heating and releasing of checker brick was confirmed by laboratory experiment. The application of coating on the checker brick in a blast furnace of 1750m3 indicated that the coating makes the blast heating temperature an average increase of 28 ℃ and reduces the fluctuation of blast temperature before the blowing-in. As a result, the heat efficiency of the hot blast stove and the