中厚板精密冲裁机理及工艺优化研究进展.pdfVIP

中厚板精密冲裁机理及工艺优化研究进展 ·1 · 中厚板精密冲裁机理及工艺优化研究进展1 赵 震 朱圣法 庄新村 （上海交通大学塑性成形技术与装备研究院模具CAD 国家工程研究中心，上海 200030 ） 摘 要 精密冲裁是在普通冲裁基础上发展起来的一种先进的精密塑性成形工艺。精冲过程中，材料在三向压应力 作用下变形，极大改善了材料的塑性变形能力，最终可得到尺寸精度高且质量稳定的优质零部件。聚焦于该工艺复 杂的成形机理，本文围绕精冲材料的成形性能分析、成形过程韧性断裂预测、成形工艺优化等关键技术，介绍了上 海交通大学在中厚板精密冲裁领域的部分研究进展。 关键词 精密冲裁，成形性能分析，韧性断裂，工艺优化 The Research Advances of Mechanism and Process Optimization for Medium-thick Sheet Metal Fine-blanking Zhao Zhen, Zhu Shengfa, Zhuang Xincun (National Engineering Research Center of Die Mold, Institute of Forming Technology and Equipment, Shanghai Jiaotong University, Shanghai 200030, China) Abstract Fine-blanking is an advanced metal forming process derived from conventional blanking process. During theprocess, the material deforms under triaxial compressive stress state, which greatly improves the material plastic deformation capacity, and ultimately products manufactured by fine-blanking process have higher dimensional accuracy and stable quality. Focusing on the forming mechanism of fine-blanking, a comprehensive review for research advances of medium-thick sheet metal fine-blanking processin Shanghai Jiao Tong University is presented, including the formabilityanalysis of thematerials, ductile fractureprediction as well as the process optimization. Key words fine-blanking, formabilityanalysis, ductile fracture, process optimization 精密冲裁是在专用压力机或改装的通用压力机上，使板料在三向压应力状态下沿着所需要轮廓进行纯剪 挤分离，在一次冲压行程中获得形状精度高、冲裁面光洁的优质零件。目前，精冲件不断向大、厚、硬、精 等方向发展，应用范围也扩展到汽车、电子、航空航天等领域。精冲是一种局部塑性大变形过程，其成形机 理较为复杂，仍有待完善。本文围绕精冲材料的成形性能分析、韧性断裂预测以及精冲成形工艺优化等关键 技术，介绍了上海交通大学在中厚板精密冲裁领域所取得的部分研究进展。 1 精冲材料成形性能表征 精冲材料不仅是实现精冲的首要条件，而且是提高