无氧铜腔体深孔加工工艺及刀具设计说明书.docVIP

无氧铜腔体深孔加工工艺及刀具设计 摘 要：深孔加工历来是一个难题，但是在现代制造技术中发挥着重要的作用。因此研究深孔加工的新工艺、深孔加工的刀具的新结构、深孔加工的检测方法等已成为人们十分关注的问题，本论文通过对无氧铜腔体深孔加工的研究，研究了不同的深孔加工技术。通过对无氧铜材料的分析，可以知道它的机械加工性能很差，主要表现在以下几个方面：① 加工表面质量差、② 断屑困难、③ 塑性变形大、④ 易受温度影响。因此在设计刀具的时候可以做针对性的选择。 从给定的无氧铜腔体的结构分析，这个题目的主要难点在对直径180mm腔体的加工和直径为40mm深孔的加工。在加工直径180mm的腔体时，应首先是在原材料的端面上加工导向孔，这个需要应用1刀具，套料钻通过导向孔的导向加工出腔体，受套料钻结构的限制，不能一次完成加工，故需要使用镗刀做进一步的加工。为了达到工件的精度要求，需要对腔体进行珩磨加工以满足精度的需要。腔体里的R30半圆弧用球面刀加工，对腔体里的直径为60mm的柱体的顶端同样应用球面刀加工。接下来是对直径为40mm的深孔进行加工，选用的刀具是单刃内排屑深孔钻，同时对柱体采用专用夹具装夹，以防止加工时变形。论文的最后对套料刀具和珩磨头进行设计，并写出加工工艺。 关键词：无氧铜；套料钻；珩磨；深孔加工 Oxygen-free Copper Cavity Deep Processing Technology and Tool Design Abstract：Deep hole has always been a problem, but it play an important role in the modern manufacturing technology. Therefore, deep processing of new technology, deep processing of the structure of the tool, deep processing of detection methods has become a great concern, This paper based on non-oxygenic copper chamber of the deep hole processing, Analyses the different deep hole processing technique. Based on the analysis of non-oxygenic copper materials that we can know it Machining performance is poor, Mainly in the following respects：①The poor quality of machined surface、②Broken bits difficulties、③Large plastic deformation、④Vulnerable to temperature. Therefore in the design of the tools can do pointed choice. From the given non-oxygenic copper cavity structure analysis. The main difficulties of the subject are machining The diameter of cavity 180mm and diameter 40mm of Deep hole . when machining The diameter of cavity 180mm, First is processing pilot hole on raw material end, trepanning drill through the orientation of the pilot hole process the chamber. Limited by the structure of the trepanning drill, can not be processed at once, it requires further processing by boring tool. In order to achieve the workpiece precision requirements, cavity needs to be honing in order to meet the needs of the precision. R30 semi-circular in the cavity can