调质耐磨钢板焊接性及焊接接头组织与性能研究.docVIP

调质耐磨钢板焊接性及焊接接头组织与性能研究 摘 要 本文通过碳当量冷裂纹敏感指数理论计算及热影响区最高硬度试验和斜Y型坡口焊接裂纹试验，分析了NM450调质耐磨钢板的焊接性，然后在此基础上选定焊接工艺参数，分别在室温和预热100 ℃时采用混合气体保护焊对NM450耐磨钢板进行实际焊接试验。利用金相显微镜和扫描电镜对焊接接头的组织进行了分析；利用显微硬度计、冲击试验机和拉伸试验机对焊接接头进行了力学性能测定。 研究表明，NM450耐磨钢具有一定的淬硬倾向，预热100 ℃时热影响区最高硬度低于不预热时；斜Y坡口焊接试验时，均未出现表面裂纹和断面裂纹。实际焊接时，母材组织为板条状回火马氏体，焊缝为板条贝氏体和铁素体组织，热影响区组织为马氏体和贝氏体。预热时，焊接接头平均硬度低于不预热时，焊接接头的冲击韧性和拉伸性能均高于不预热时。因此，对于NM450钢板，在预热条件下采用合适的焊接工艺可以获得良好的性能。 关键词耐磨钢焊接接头组织与性能热影响区  Study on the Weldability of the Quenched and Tempered Wear Plate, the Microstructure and Property of Welded Joints Abstract In this paper, we analyzed the weldabilities of the NM450 quenched and tempered wear plate by the methods of carbon equivalent, the cold crack sensitivity index, the highest hardness of HAZ test and the Y-slit Type Cracking Test. And then, selected welding parameters, use The Mixed Gas Protection Welding to welded the NM450 quenched and tempered wear plate at room temperature and 100 ℃ preheated. Analyzed the metallurgical structure of the welded joints by the metallographic microscope and scanning electron microscope tested the mechanical properties by microhardness tester, impact testing machine and tensile testing machine. Research shows that, there are certain harden tendency of the NM450 quenched and tempered wear plate.At 100 ℃ preheated, the highest hardness of HAZ is lower than witch at room temperature. There are no surface cracks and section cracks whether preheated or not. After welding ,the structure of base metal are lath martensite, the structure of welds are lath bainite and ferrite, the structure of HAZ are bainite and martensite. The average hardness of welded joints at 100 ℃ preheated is lower than witch at room temperature, however, the impact toughness and tensile properties of welded joints at 100 ℃ preheated is higher than witch at room temperature.Therefore, proper preheating conditions and welding technology for the NM450 quenched and tempered wear plate to obtain the good performance is especially i