真空助力器论文：汽车真空助力器装配线质量控制的研究及应用.docVIP

真空助力器论文：汽车真空助力器装配线质量控制的研究及应用 【中文摘要】真空助力器作为汽车制动系统的重要部分,在整个制动系统中起着非常关键的作用,直接关系着汽车行驶的安全,所以汽车整车厂商对该零部件的质量要求非常高。然而传统的装配线质量控制中存在诸多问题,如质量控制数据分散,理论模型不够完整系统以及实时监控性能不足等。汽车零配件企业急需新型的质量控制系统来克服上述问题。为此,本论文结合上海汽车工业科技发展基金项目《真空助力器柔性自动化装配线》的具体实践,着重对统计质量控制方法以及在真空助力器柔性自动化装配线上的应用进行了细致深入的研究。本文首先从分析真空助力器装配线的工艺流程入手,确立了装配线质量控制的核心指标;接着以统计质量控制方法为基础系统的建立了装配线的质量控制理论模型,并结合真空助力器装配线的特点和实际情况,提出了两种新型的工序能力指数计算模型-柔性生产条件下和基于测量系统能力的工序能力指数模型,提高了传统的工序能力评价模型的准确度和可信度。然后采用装配线的质量数据对新的模型进行了案例分析,验证了模型的有效性。最后,以Visual Studio 2008为开发平台,采用分层架构及模块化编程的思想,将多种质量控制的方法有机整合,开发了真空助力器装配线质量控制软件系统。目前,设计开发的软件系统已经应用在上海汽车制动系统有限公司的新型柔性自动化装配线上,运行结果表明了系统已经实现了设计目标。 【英文摘要】As an essential part in the vehicles’brake system, the vacuum booster plays a key role in the whole system and has direct relation with the drive safety. Thus most vehicle manufacturers require high quality of this part. However, many problems exist in traditional quality control systems of the assembly lines, such as lack of quality control data model, lack of complete and systematic quality control theoretical model and inability of real-time monitoring. New kind of quality control systems are needed for the auto component enterprises to overcome the problems mentioned above. For this reason, relied on practice of the project Flexible automatic assembly line of vacuum booster sponsored by Shanghai Automotive Industry Fund of Science and Development, this paper mainly deals with the application of modern statistical quality control methods on assembly lines.Starting from analyzing the technological process of vacuum booster assembly line, this paper defines the core indexes of quality control process; then based on modern statistical quality control methods, the assembly line抯 theoretical quality control model is established. Meanwhile, two new models of calculating the Process Capability Index are proposed based on practice of the line: Process Capability Index calculating model on condition of Flexible manufacturing and based on Gauge Capability, which will impr