论数控机床的爬行和振动.docVIP

1 标 题：论数控机床的爬行和振动 学生姓名： 高 为 系 部： 机 械 系 专 业： 数 控 技 术 班 级： 高 数 控 0703 班 指导教师： 唐 利 平 企业专家： 株洲职业技术学院教务处制 2 目录 摘要 ·······················································································································1 第一章数控机床概述 ···················································· 1 1.1 数控机床的原理················································ 1 1.2 数控机床产生爬行的原因 ······························· 1 1.3 数控机床爬行和振动的分析 ··························· 1 第二章数控机床故障的分析 ······································· 2 2.1 分析机械部分原因与对策 ······························· 2 2.2 分析进给伺服系统原因与对策······················· 2 第三章排除数控机床进给系统爬行与振动故障的方法 4 3.1 对故障发生的部位进行分析 ··························· 4 3.2 机械部件故障的检查和排除 ··························· 4 3.3 进给伺服系统故障的检查和排除 ·················· 5 第四章故障诊断与维修实例 ······································· 7 4.1 举例说明故障分析及处理 ··································································· 11 结论 ···················································································································· 12 参考文献 ············································································································ 13 后记 ···················································································································· 14 3 摘 要 数控机床是现代机械工业的重要技术装备,也是先进制造技术的基 础装备。数控机床随着微电子技术、计算机技术、自动控制技术的发展 得到飞跃发展。目前，几乎所有传统机床都有了数控机床的品种。数控 技术极大地推动了计算机辅助设计、计算机辅助制造、柔性制造系统、 计算机集成制造系统、虚拟制造系统和敏捷制造的发展，但是，随着数 控机床的发展，机床的故障也越来越重要。本论文叙述对数控机床的爬 行与振动故障原因作了一系列分析，指出许多诊断排除故障的方法和策 略 。并举了一些例子，如何对故障部位的分析、处理，并有效的解决问 题。 关键词：数控机床 爬行与振动 分析诊断 故障维修 4 第一章数控机床爬行和振动概述 1.1 数控机床的原理 数控机床是集机、电、液、气、光等为一体的自动化机床，经各部分的执行功 能，最后共同完成机械执行机构的移动、转动、夹紧、松开、变速和换刀等各种动 作，实现切削加工任务。工作时，各项功能相互结合，发生故障时也混合在一起， 故障现象和原因并非简单一一对应。一种故障现象可能有几种不同的原因，大部分 故障以