波音747口框装配夹具数字化改造-航空制造技术.PDFVIP

学术论文 RESEARCH 波音 747 口框装配夹具数字化改造 王君元，吕家兴 （中航沈飞民用飞机有限责任公司，沈阳  110034） [ 摘要 ] 为节省样板制造、更改依据保存及样板实物长期保存和维护带来的高额费用，实现装配夹具的全面数字化 管理，迫切需要完成样板装配夹具数字化。以波音747 口框装配夹具为例，给出了已有工具球孔但无孔位数据的定 位器数字化改造方法以及无工具球孔的定位器数字化改造方法；创新运用功能性测量和实测反推理论值的方法，给 出了整套夹具各个定位器的理论工具球数值。装配夹具的数字化改造精简掉工装定检和维修过程中样板的借用和 搬运，尤其适用于样板尺寸大、不易搬运和使用不便的样板装配夹具, 缩短了工装定检和维修周期, 节省了成本，提 高了经济效率。 关键词： 装配夹具；功能性测量；数字化改造 Digital Reconstruction of B747 Templet Assembly Jig WANG Junyuan ，LU Jiaxing （AVIC SAC Commercial Aircraft Company Ltd. ，Shenyang 110034 ，China ） [ABSTRACT] To save the high cost of storaging templet manufacture and alteration base and the cost of safekeeping and maintaining the templet entity and to achieve the comprehensive digital management of assembly jig, it is urgent to accom- plish the digital reconstruction of templet assembly jig. Boeing 747 buccal frame assembly jig examplifies the digital recon- struction method of locators with no-data tooling ball holes and locators without tooling ball holes; acording to creatively utilizing functional measurement and the way of adopting measured data to obtain theoretical data, give theoretical data of each locator of the whole jig. Digital reconstruction of templet assembly jig pass out the templets borrowing and transport- ing in tooling schedule check and non-routine maintainance, especially applied to templet assembly jig with large templets which are not easy to remove and not convenient to apply. The period of the tooling schedule check and non-routine main- tainance is shortened, the cost is saved and the commercial efficiency is enhanced. Keywords: Assembly jig Functional measurement Digital reconstruction ； ； DOI: 10.16080/j.issn1671-833x.2016.1/2.136 波音 747 口框装配夹具最初是按样板装配的，现在 插孔贴面定位器。 样板和样板制造依据及更改说明部分缺失。工装厂也