六西格玛设计培训.pptVIP

Design For Six Sigma is a common, systematic methodology which enables us to design products/processes that will meet or exceed the customer’s expectations: Robustness Performance Cost Timeliness Volume Six Sigma Breakthrough Design For Six Sigma DFSS with Suppliers DFSS with Suppliers Key Message in the First Six Sigma Convention Key Communications Event for Suppliers Supplier Six Sigma Convention Shangri-La Hotel August 21, 2001 Tower A Ballroom Orange Grove Road, Singapore 258350 Launched 2 Projects in the first Six Sigma Convention: Supplier Six Sigma Integration DFSS with Suppliers First Six Sigma Convention 6 Sigma Beyond The Need for “Design for Six Sigma” The 5 Sigma Wall Defects created by the design process TTV KILLER!!! Actual but Unplanned Resource Level Pre-Release Problems Actual Time Planned Resource Level Planned Time to Market Benefits of “Design for Six Sigma” (People, Money, Energy) Resource Level Expected Resource Level with DFSS Predictive Development Shorter Development Cycles Efficient Use of Resources TTV GAIN!!! The Bottom lines of “Design for Six Sigma” “Design for Six Sigma” Strategy Objective of “DFSS with Suppliers” Jointly develop component design solutions and manufacturing methods, with complete characterization of margin vs specification, so as to achieve the highest possible quality with the lowest possible cost. Identify Phase - Major Deliverables Identify supplier CTQs through Quality Function Deployment (QFD): Specific house(s) of quality to focus on Gap analysis: requirement flow-down capability flow-up Derive/obtain information and data for Scorecard assessment Determine Z-score of supplier processes Set supplier DPU goals and formulate plans to achieve these goals Phase Deliverables of “DFSS with Suppliers” Design Phase - Major Deliverables Determine transfer function: DOE / RSM Revisit available information Develop new manufacturing technology Propose alternative design Finite element analysis Conduct thoroug