压铸control Plan.doc

10 Ingot inspection 鋁錠檢驗 　 　 　 Chemical composition 鋁錠成份Mg,Fe,Si, Ti, etc. 　 Mg: 0.30-0.35%Fe: =0.12%Si: 6.8-7.4%Ti: 0.05-0.10%Per Q/DW-M003 分光儀編號 Spectro-analysis #74500-110022 1 Pc Each furnace number每爐號 Check record核對記錄 Isolation return隔離並退貨 　 　 Grain size結晶顆粒大小 　 Grain size≤3grade 。。。小於3級 Visual check目測 　 　 Pin hole 針孔 　 Pin hole≤ 2grade Visual check目測 15 Ingot storage 鋁錠存儲 　 　 　 Move to storage移至倉庫 　 Clear identification, Good packing 確保清潔，包裝完整 Visual check目測 Once一次 Each furnace number每爐號 Self inspection檢查 Re-packing重新包裝 20 Ingot transportation鋁錠運輸 Forklift鏟車 　 　 Move to melting area移至溶鋁區域 　 First in, first out 按儲存的先後次序 搬運 Visual check目測 100% Each movement每次搬運 Record記錄 Safety regular安全規劃 25 Ingot melting溶鋁 Continuous melting furnace(#1,2,4) 熔爐設備 　 　 Furnace Temperature,熔爐溫度Pressure, 壓力Al Temperature,鋁錠溫度 Gas Temperature,氮氣壓力 ▽1 Furnace Temperature: =900°CPressure: =1.0 mmH2O Al Temperature: 760°C (745-770)Gas Temperature: =600°CMelting processing instruction溶鋁程式規範 DW09P104 Thermal couple continuous measurement 不間斷的熱偶測量 On Line Continuously不間斷 Auto measurement Cmk analysis自動CMK測量分析 Adjusting burning nozzle 調校火焰噴口 Check chemical composition檢測化學成份 　 　 　 Chemical composition in melting furnace, Level 3:Si, Mg, Fe, Ti 　 Si: 6.5-7.5%Mg: 0.27-0.35%Ti: 0.10-0.15%Fe:=0.14%Spectro-analysis instruction DW09P104 Spectro-analysis 光譜分析 #74500-110022 Once Every hour每小時 Check record; 核對記錄 Adjusting Composition調校成份 30 Refining Degassing除氣 Degassing machine除氣機 　 　 Gas, Flow, Pressure, Time, 氣流量、壓力、時間 Rotate Speed,轉動速率Metal temperature金屬溫度 　 Gas: N2Metal temperature: 710-720°CTime 5-8 minsRotator Speed: 450-750rpmDegassing processing instruction除氣程式規範 DW09P109 Temp. Measurement tester 溫度計 One Every pot每次出湯 Check record Composition fluctuation curve (Si, Fe) 核對記錄和成份波動表 High temperature cooling; low temperature casting ingot 冷卻、低溫鑄造 Metal density金屬密度 　 　 　 Metal density Check密度測量 ≥2.55g/cm3 H content tester