齿轮螺栓垫片的冲压模具设计【落料冲孔复合模具】.docVIP

齿轮螺栓垫片的冲压模具设计【落料冲孔复合模具】 摘要：本设计题目为齿轮螺栓垫片冲压成形工艺与模具设计，体现了板类冲压零件的设计要求、内容及方向，有一定的设计意义。通过对该零件模具的设计，进一步加强了设计者冲压模具设计的基础知识，为设计更复杂的冲压模具做好了铺垫并吸取了更深刻的经验。 本设计运用冲压成型工艺及模具设计的基础知识，首先分析了工件的成形工艺及模具成形结构对制件质量的影响。介绍了齿轮螺栓垫片冲压模具设计时要注意的要点，通过对制件进行工艺分析，可确定制件的成形加工用一套复合模即可。从控制制件尺寸精度出发，对齿轮螺栓垫片冲压模具的各主要尺寸进行了理论计算，以确定各工作零件的尺寸，从模具设计到零部件的加工工艺以及装配工艺等进行详细的阐述，并应用CAD进行各重要零件的设计。 关键词：复合模；工艺分析；模具零部件的加工工艺。 the gear bolt pad stamps forminghandicraft and design for die Abstract：The topic of this design is the gear bolt pad stamps forming handicraft and design for die.The requirement，content and direction of the design of the stamps forming plate parts are embodied on this stamping die design. The designer’s foundation knowledge of the stamping die design is reinforced and is able to design more complex stamping die through the design. This design the elementary knowledge which designs using the stamping formation craft and the die, first has analyzed the work piece formed craft and the die forming structure to the workpiece quality influence. Introduced the gear bolt filling piece stamping die design when must pay attention to the main point, through carries on the craft analysis to the workpiece, may determine the workpiece the formed processing uses set of superposable dies. Embarks from the control workpiece size precision, counter gear bolt filling piece stamping die each main dimension has carried on the theoretical calculation, by determined each work components the size, designs from the die to the spare part processing craft as well as the assembly craft and so on carries on the detailed elaboration, and carries on each important components using CAD the design. Key words: compound die；process analysis；processing of die parts. 目 录 1 绪 论 1 2 零件的工艺性分析 3 2.1 零件的总体分析 3 2.1.1外形落料的工艺性 3 2.1.2冲孔的工艺性 3 2.1.3冲裁件的孔边距和孔间距 4 2.1.4尺寸精度 4 3 工艺方案的确定 5 4 排样设计与计算 6 4.1确定搭边与搭肩值 6 4.2确定零件的排样方案 6 4.3计算送料步距和条料的宽度 7 4.4计算材料的利用率 7 5 计算冲压力和初选压力机 8 5.1冲裁工序总力的计算 8 5.2初选压力机 9 5.3 确定压力中心 10 6 模具结构形式的选择与确定 11 6.1 模具类型的