扎啤桶环缝环缝胎卡具的设计[机械毕业论文 答辩通过].doc

摘 要 在机械加工、产品检验、装配和焊接等工艺过程中，使用着大量的工艺装备，简称工装，用以安装加工对象，使之占有正确的位置，以保证零件和产品的质量，并提高生产效率。大多数焊接工装是为某种焊接组合件的装配焊接工艺而专门设计的，属于非标准装置，往往需要各制造厂根据本厂的产品结构特点、生产条件和实际需要自行设计制造或者外协定做。焊接工装设计是生产准备工作的重要内容之一，也是焊接生产工艺设计的主要任务之一，对于汽车、摩托车和飞机等制造业，可以毫不夸张地说，没有焊接工装就没有产品。因此，焊接工艺人员应掌握有关工装设计的基础知识。 通常在工艺设计时，提出所需要的工装类型、结构草图和简要说明（例如装配焊接顺序、焊接变形预防或减小措施、焊接速度和焊接电流回路等）。在此基础上由工装设计人员完成详细的结构和零件设计及全部图样。如果设计者对焊接工艺过程生疏，往往设计的工装夹具适用性较差，甚至不能满足生产要求。事实表明，为了使设计的工装适用性良好，通常由工艺工程师来主持设计或亲自参与设计。 本设计主要是介绍不锈钢啤酒桶的环缝焊接转胎式工装，本工装可实现不锈钢啤酒桶自转，焊枪在不移动的情况下对啤酒桶的环缝进行焊接，从而达到减少焊接工序，提高生产效率，减少劳动强度的目的。 关键字：焊接 工装 转胎 啤酒桶 Abstract In machining, inspection, assembly and welding processes, the use of a large number of process equipment, referred to as the tooling for the installation of the object to be processed, so that it occupies the correct position, in order to guarantee the quality of parts and products, and to improve production efficiency . Most of the welding equipment is specifically designed for the assembly of a welding assembly welding process, is a non-standard device, often require each manufacturer according to the factory product structure, production conditions and practical needs of their own design and manufacture or outside the agreements do . Welding tooling design is an important part of the production preparation work, welding production process design one of the main tasks for cars, motorcycles and aircraft manufacturing, it is no exaggeration to say that there is no welding equipment products. Therefore, the welding process should master the basics of the tooling design. Usually process design, the type of tooling, structural sketches and a brief description (for example, assembly welding sequence, measures to prevent or reduce welding deformation, welding speed and welding current loop). On this basis, by the tooling design to complete the detailed structure and parts design and pattern. If the designer is unfamiliar with the welding process, often designed fixture applicability poor, can not even meet the product