漫画水泥生产95-窑操作指南.pptVIP

KILN OPERATION GUIDELINES窑操作指南 Our objectives 我们的目标 To produce more 更高的产量 To produce with regularity 稳定的生产 To produce cheaper 生产成本更低 Stable kiln operation is the key to achieving our objectives 稳定的窑操作是实现我们目标的关键 Prerequisites 必要前提 P1-Raw mix preparation 生料制备……………………,,……………...............p1 P2-Fuel preparation 燃料准备…………………………,,.................................p 5 P3-Burner adjustment 燃烧器的调整………,,,,………………………………...p 6 P4-Reliable sensors 可靠的传感器…………...……….......................................p 7 P5-Qualifier sensors for free lime 准确的f-CaO含量的测定………………...p 8 Rules 规则 R1 -Constant kiln load volume ………………………………………............…p 9 稳定的窑负荷 R2 -Constant cooler clinker bed depth ………………………………….……..p10 冷却机内稳定的料层厚度 R3 -Predefined tables for cooler fans ………………………………….……….p11 冷却机风机 R4 -Constantly slightly negative kiln hood pressure ………………….…….p12 稳定的窑头罩负压 R5 -Constant oxygen and in excess at kiln back end ………..………………p13 窑尾稳定的氧含量 R6 -Oxygen in excess at tower exit ……………………...………..…………….p14 预热器出口过多氧含量 R7 -Constant ID fan outlet pressure …………………………………….………p15 稳定的高温风机出口压力 R8 -Fuel amount proportional to kiln feed rate –Production ramp-up ...….p16 燃料量与窑喂料量的比率 R9 -Constant calcination …………………………………………………………..p17 稳定的分解 R10-Maximise production to minimize heat consumption …………………..p18 产量最大化及热耗最小化 P1 - Raw mix preparation生料制备 Raw mix residues targets 生料筛余目标值 Lime saturation 石灰饱和比 P1 - Raw mix preparation生料制备 Effects of fuel ashes 燃料灰分的影响 Fuel ashes exhibit a very low amount of C in relation to S (very high lime deficiency) 由于燃料灰分中的钙含量比硅含量低得多（石灰严重不足） It must be compensated by using the lime from the raw mix to combine the excess S 因此需要用生料中的石灰来结合过多的硅 The C3S of the raw mix that has to be calculated will be higher than the targeted C3S in clinker 所以生料中的C3S 应高于熟料C3S目标值 Example 例如 P1 - Raw mix preparation