10. Rolled Throughput Yield文档.pptVIP

Seagate Confidential * Supplier Six Sigma Modular Training Rolled Throughput Yield Rolled Throughput Yield Learning Objectives Comparison between Conventional Metrics and Six Sigma Metrics Introduction to DPU DPMO Throughput Yield Rolled Throughput Yield Learn how to integrate Rolled Throughput Yield into your Company SOPs Definition of Defective and Defect Defective A unit of product that does not meet customer’s requirement or specification. Also known as a non-conforming unit. Example A base casting that fails porosity specification is a defective. A disc clamp that does not meet the parallelism specification is a defective. Defect A flaw or a single quality characteristic that does not meet customer’s requirement or specification. Also known as a non-conformity. There can be one or more defects in a defective. Example A dent on a VCM pole that fails customer’s specification is a defect. A stain on a cover that fails customer’s specification is a defect. Definition of Defective and Defect A scratch on a media of 5mm length (spec 4mm) A motor rejected for reverse spin 3 brown stains visible under 10X magnification A base rejected for 5 porosities. A particular process step takes 5 extra seconds to complete An average of 5000 spacers are scrapped monthly for flatness out of spec. A dent found on a non-critical area (GIP only reject dent at specific critical areas) Definition of Defective and Defect Defects or Defectives? Capability Analysis — Conventional Metrics Reject Rate in percent (e.g. 7.4%) in ratio (e.g. 0.074) in parts per million (e.g. 74,000 DPPM) Yield in first-time yield in final yield Are we measuring defectives or defects? What is “Yield?” You Think You Know, But Do You Really? Classical Yield Factory A 100 85 15 Scrap Factory B 100 85 15 Scrap Not all Yields are alike! 50 35 Rework Factory C: The Hidden Factory Equal Yields … Unequal Costs Classical Yield does not correlate to cost, cycle time or inventory levels Capability Analysis